Emerson Xtreme Density manual Supply, return pipe sizes for refrigerant loop

Page 29

Designing a Liebert XD Solution

Figure 23 Piping for Liebert XDP/Liebert XDC used with Liebert XD cooling units

20ft.

(6.7m)

max.

9ft.

(2.7m)

max.

Liebert XDP/ Liebert XDC

All supply and return mains must be level with or above the top of all Liebert XDP or Liebert XDC units

Liebert XD

Cooling

Modules

SLOPE—The main supply and return lines to and from the Liebert XDP/Liebert XDC must be sloped downward toward the Liebert XDP/Liebert XDC at a rate of 1-2" per 20 feet (25.4-51mm per 6m) of pipe run. Horizontal connector lines should also be sloped downward from the cooling modules toward the main supply and return lines.

The assembly and connection means used for piping in the Liebert XD system are similar to that of conventional refrigeration systems. All piping should be installed with high temperature brazed joints. Soft solder is not recommended. The lines being brazed MUST be filled with flowing dry nitro- gen during brazing to prevent excessive oxidation and scale formation inside the piping.

Insulate all piping lines to prevent condensation in applications where the dew point approaches the R-134a refrigerant temperature.

Please see Table 5 below for recommended pipe sizes and Figure 24 for piping segment locations.

Table 5

Supply, return pipe sizes for refrigerant loop

 

 

 

 

 

 

 

Key to Piping

 

 

Pipe Function

in Figure 24

Size / Equivalent Pipe Length

Liebert XDP supply line, from Liebert XDP supply

A

1-1/8" OD for lengths up to 60 feet

to farthest Liebert XD cooling module

1-3/8" OD for lengths over 60 but less than 175 feet

 

Liebert XDP return line, from farthest Liebert XD

B

2-1/8" OD for lengths up to 60 feet

cooling module to Liebert XDP return

2-5/8" OD for lengths over 60 but less than 175 feet

 

From any model Liebert XDO/Liebert XDH supply

C

1/2" OD for lengths up to 10 feet

to supply line of Liebert XDP

7/8" OD for lengths over 10 but less than 25 feet

 

From any model Liebert XDO/Liebert XDH return

D

7/8" OD for lengths up to 10 feet

to return line of Liebert XDP

1-1/8" OD for lengths over 10 but less than 25 feet

 

From any model Liebert XDV/Liebert XDCF supply

C

1/2" OD for lengths up to 10 feet

to supply line of Liebert XDP

5/8" OD for lengths over 10 but less than 35 feet

 

From any model Liebert XDV/Liebert XDCF return

D

5/8" OD for lengths up to 10 feet

to return line of Liebert XDP

7/8" OD for lengths over 10 but less than 35 feet

 

For additional information about piping connections, see the unit’s user manual: Liebert XDP, 16641; Liebert XDC, SL-16671; Liebert XDO, SL-16666; Liebert XDV, SL-16626; Liebert XDCF, SL-16678; and Liebert XDH20 and Liebert XDH32, SL-17210.

NOTE

To minimize the amount of refrigerant required, do NOT oversize the piping.

23

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Contents Liebert Xtreme Density Page Table of Contents XDH and Liebert Xdcf SpecificationsIii Tables Liquid Liquid/Vapor Mix CoolFrame, XDH European Union Fluorinated Greenhouse Gas Requirements Direct and Indirect System ConfigurationsLiebert Heat Rejection Air Cooled or Water/Glycol Cooled Pumped RefrigerantLiebert XDO-Overhead Cooling Module Liebert XDV-Vertical, Above-Cabinet Cooling Module Liebert XDH-Horizontal Cooling Module Liebert Xdcf units on BladeFrame EX cabinets Liebert XdcfLiebert XDA-Air Flow Enhancer Liebert XDP Minimum Load Liebert XDP-Pumping UnitLiebert XDC Minimum Load Liebert XDC-Refrigerant ChillerLiebert XD Piping Liebert XD field-installed port kits header connection sizeLiebert XD Field Piping Flexible Piping Kit Prefabricated HeadersDetermining Cooling Equipment Needs Hot aisle-cold aisle arrangement with under-floor source Implementing a Hot-Aisle/Cold Aisle DesignCalculate the Heat Load to be Handled by Liebert XD System Determine Cooling Requirements and Select Liebert XD SystemConfiguring a Liebert XD System Airflow Requirements for Liebert XD SolutionsSelecting Liebert XD Cooling Modules Number of Modules Supported by a Liebert XDP or Liebert XDCDetermining Spacing of Liebert XDOs in an Aisle Liebert XDO PlacementLiebert XDO spacing-horizontal and vertical Input Information Step Results Liebert XDV Unit PlacementLiebert XDV is suspended From ceiling structure Liebert Xdcf unit mounting locations Liebert Xdcf PlacementLiebert XDP/Liebert XDC Placement Liebert XDH PlacementFor enhanced protection Interlaced piping arrangementProtection Interlaced piping arrangement for enhanced protectionFor enhanced Liebert XD Piping System Design Liebert XD RefrigerantKey to Piping Pipe Function Size / Equivalent Pipe Length Supply, return pipe sizes for refrigerant loopBypass Flow Controllers Liebert XD Piping SlopeRefrigerant Pumped XD CoolFrame, XDH, XDO or XDVLiebert XDP Liebert XDC System refrigerant charge for the supply and return mains Determining Refrigerant VolumeLiebert XDP/Liebert XDC Pumped R-134a Circuit Volume Return Line Diameter Return Line Diameter 5/8Calculating Refrigerant Charge-Example Liebert XDC DX R-407c Circuit Volume-Air Cooled UnitsCalculating refrigerant charge-example Worksheet to calculate refrigerant chargeElectrical Chilled Water PipingOutdoor condenser charge-R-407c Indoor water/glycol cooled module R-407c refrigerant chargeOptional Features Liebert XDO Liebert XDO Standard FeaturesLeft Side XDO 24-1/8 Rear of XDO Liebert XDO internal mounting location Liebert XDO top and front electrical access points Liebert XDV Standard FeaturesLiebert XDV dimensions Optional Features-Liebert XDVDetail Area a Detail a Power Source Liebert XDV electrical connections for CSA-approved units Suspending single Liebert XDV from Unistruts Page XD CoolFrame, XDH, XDO or XDV Liebert Xdcf Standard FeaturesLiebert XDP Return Pipe Liebert Xdcf Mechanical ConsiderationsLiebert TM Egenera BladeFrame Liebert Xdcf Installation ConsiderationsLiebert Xdcf Piping Connection Methods and Points Header System Liebert XDH Standard FeaturesOptional Features-Liebert XDH Supply and return piping connections Liebert XDH dimensionsRear XD Cooling Module Either 5/8 or 7/8 Or 2-5/8 O.DRecommended Arc Refer to for detailsLiebert XD Flex Pipe assemblies, supply and return Liebert XD Flex Pipe KitLiebert XD Liebert XDV CoolFrame Liebert XDHTwo-port prefabricated piping legend Liebert XD Piping Dimensions and FeaturesPiping Installation Method prefabricated headers Branch Piping Standard Run Long Run Four Port 186551G21 Four-port prefabricated piping legendBranch Piping Standard Run Long Run Five Port Five-port prefabricated piping legendBranch Piping Standard Run Long Run Ten Port 186650G51 Ten-port prefabricated piping legend33-1/8 990 1067 XDP160 Liebert XDP Standard FeaturesModel Pipe Connection Point 50/60 HZ Unit piping outlet connection sizes, inches, OD CuEnclosure Cover Customer Power Liebert XDC Optional Features Liebert XDC Standard FeaturesLiebert XD Chiller piping connection sizes Liebert XDC piping locationsLiebert XDC Water/Glycol Piping Connection Sizes Piping locations-floor stand and valve assembly Front view of Liebert XDC and electrical enclosures Switch Transformer Electrical handy box, factory-installed with cover Liebert XDC Extra Low Voltage field connections points Liebert XDC160 specifications Heat Rejection Equipment Performance DataPiping Connections Performance Data204 Liebert XDP160 specifications Liebert XDO16 specifications Sides, Front and Rear Liebert XDO20 specificationsPipe Connections without flex pipe Liebert XDO20 dimensions-domestic and export Liebert XDV8 specifications Liebert XDV10 specifications Liebert Xdcf specifications Liebert XDV8 dimensions-domestic and exportLiebert XDV10 dimensions-domestic and export Liebert XDH specifications Specifications Specifications Page Iti Ne tTi n That