SATO 200i manual General Description, Theory of Operation

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Unit 1: Introduction

GENERAL DESCRIPTION

The MB200/201i are compact, transportable printers designed for frequent, but intermittant use. Their direct thermal print head not only allows high performance two-color printing (with special media), but also clear barcode printing.

Their ABS housing provides a durable, impact-resistant product. An intergrated dispenser enables application of labels upon print. Rechargeable battery packs and a DC power transformer ensures operation anywhere, under any conditions. An automatic power off function turns the printers off after the last print.

THEORY OF OPERATION

When activated, the media is fed past the print head by an integrated drive train. The drive train is electric motor driven, coupled to a gear configuration located on the left side of the printer chassis. Kinetic energy is transferred to a platen roller which is the driving force of media movement. Paper guides within the chassis assembly ensure that the media remains properly positioned during the printing process and is fed unimpeded through an opening in the front.

A series of strategically located sensors sends signals to the processing unit. The processing unit in turn sends response signals to the various features based on programmed and received data.

Correct signals initiates print head activity.

Label Guide

Open/Close Lever

Dispenser Unit

LCD Display

Function Keys

Front Housing Cover

IrDA Filter

Eye-Mark Sensor

Platen Roller

Top Housing Cover

Label Guide Dial

RS232C Port

Battery Compartment

Dip Switches

DC Power Port

Figure 1-1, Primary Features & Components

SATO MB2i Service Manual

PN 9001145B

Page 1-3

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Contents MB200i Printer Sato America, Inc Table of Contents Adjustment Procedures Introduction About this Manual Theory of Operation General DescriptionSwitches Switches and IndicatorsTechnical Data Processing Physical CharacteristicsPower EnvironmentalCharacter Font Capabilities BAR Code Capabilties Character ControlInterface Specifications AD-HOC Connectivity Interface SpecificationsInterface Specifications 802.11B Wireless Specifications 802.11B Wireless InterfaceHost Direction PIN Printer RS232C SpecificationsRS232C Serial Interface READY/BUSY Cable Requirements DB9Irda Specifications BHT Protocol Irda Specifications Standard ProtocolInfrared Rays Irda Irda Specifications IrOBEX Protocol Irda Specifications Ircomm ProtocolBluetooth Receive Buffer ALL Interface TypesACK/NAK Protocol AD-HOC Connectivity Printer Setup3a/b, Sato MB200i Properties Sato MB200i Configuration Tool Network Connections Computer SetupAdvanced 10, Wireless Network Properties 12a/b, Ports 14, TCP/IP Wizard Welcome Screen 16, TCP/IP Wizard Exit Screen 17, Sato MB200i Properties LCD Display Display Fields LCD Screens Maintenance ModeDisplay Fields Battery LevelIcon Description Operational Status Wireless Field StrengthStartup Status LCD Detail Normal Mode StatusTest Print Mode Status LCD Detail LCD ScreensFactory Clear Mode Status LCD Detail Default Setting Mode Status LCD DetailHEX Dump Mode Status LCD Detail Printer Errors Status LCD Detail Maintenance Mode Status LCD Detail Maintenance ModeLCD Setup Status Detail Wireless LAN Status LCD Detail Printer Configuration Configuration Modes Printer ConfigurationIrda Quick Reference Table Description DIP Switches Head Printer ConfigurationFactory Defaults DSW1 DSW2 DSW3 DSW4 RS232C Quick Reference Table Description DIP Switches HeadUser Test Print Mode Opened Normal Mode Configuration ModesLabel Sensor Selection Power = OFFAuto Dispense ModeManual Orange and enters Download ModeUnit 5 Printer Configuration Format storage area if Never done Font Download ModeHEX Transfer Status Description AcsiiOnline Command Mode Online Command ModeCRC Check Mode CRC Cyclic Redundancy Check ModeSleep & Auto-Off Mode Sleep & AUTO-OFF ModeUnit 5 Printer Configuration PN 9001145B Troubleshooting LED Mode Description Error SignalsSmeared Print Images Image VoidsLight Print Images Uneven Print DarknessCHK Troubleshooting Step Interface TroubleshootingHEX Dump Mode Test Print TroubleshootingTest Label Printing Test Print ModeReplacement Procedures Print Head Replacement Replacement Procedures1b, Print Head Replacement Dispense BAR Replacement2b, Despense Bar Replacement 3a, Platen Roller Replacement Platen Roller ReplacementDispenser Roller Dispense Roller ReplacementMain Circuit Board a Replacement Main Circuit Board a ReplacementMain Circuit Board B Replacement Main Circuit Board B ReplacementPanel & LCD Board Replacement Panel & LCD Board Replacement8a, Eye-Mark Sensor Replacement EYE-MARK Sensor Replacement8c, Eye-Mark Sensor Replacement 9a, Gap Sensor Replacement GAP Sensor Replacement9b, Gap Sensor Replacement COVER-OPEN Sensor Replacement10b, Cover-Open Sensor Replacement 11, Gear Replacement Drive Gear Replacement12, Drive Motor Replacement Drive Motor ReplacementAdjustment Procedures Pitch Adjustment Adjustment ProceduresPrint Darkness Print DarknessPrint + Power Default Setting ModeFactory Clear Mode Factory Clear ModeUnit 8 Adjustment Procedures PN 9001145B Cover Removal Diagram Charts & Diagrams1a, Cover Removal Diagram Cover Removal Diagram1b, Housing Cover Removal Unit 9 Charts & Diagrams PN 9001145B