Tripp Lite SU60KX manual To PM1 to PM2

Page 50

2 Theory of Operation (continued)

2.21 Control Circuit for Power Module (continued)

Located on NH-SYS-R board (Circuit for RS232, Output Dry Contact, Parallel Port, Connector to connect with each Power Module, Circuit for 2 Slots)

TO PM1 TO PM2

CNR20

 

 

 

 

CNR21

 

 

 

 

1

ID1OK

 

 

 

1

ID2OK

 

 

2

 

 

 

 

 

2

 

 

 

 

3

ON

 

 

 

 

3

ON

 

 

 

4

 

 

 

 

4

 

 

 

CI33(V)-4P

RR125

100

RR131

100

CI33(V)-4P

RR126

365

RR132

365

 

 

 

 

G4

 

 

 

 

G4

 

 

 

RR29

 

 

 

 

 

 

 

 

+12VSF

2K

 

 

 

1

UR14

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

3

 

DR2

ID1OK

 

TLP421(GRL)

 

 

 

 

 

 

 

 

 

 

 

1N4148

 

 

 

 

 

 

 

 

 

RR36

 

 

 

UR18

 

 

 

 

+12VSF

2K

 

 

 

1

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

3

 

DR5

ID2OK

 

TLP421(GRL)

 

 

 

 

1N4148

 

 

 

 

 

 

 

 

 

RR46

 

 

 

 

 

 

 

 

+12VSF

2K

 

 

 

1

UR22

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

3

 

DR7

ID3OK

 

TLP421(GRL)

 

 

 

 

 

 

 

 

 

 

 

1N4148

 

 

 

 

 

 

 

 

TO PM3

CNR22

1 ID3OK

2

4 ON

CI33(V)-4P

RR127

681

RR133

681

 

RR25

G4

 

 

 

 

 

 

10K

 

 

5VS

 

 

 

 

 

 

#ID1_OK

CR23

 

 

 

 

104

 

 

 

 

G1 RR34

 

 

5VS

10K

 

 

 

 

#ID2 OK

 

 

 

CR29

 

 

 

 

104

 

 

 

 

G1 RR45

 

 

5VS

10K

 

 

 

 

#ID3 OK

 

 

 

CR34

 

 

 

 

104

 

 

 

 

G1

 

 

 

 

TO PM4 TO PM5

CNR25

 

 

 

 

CNR26

 

 

 

 

1

ID4OK

 

 

1

ID5OK

 

 

2

 

 

 

 

2

 

 

 

 

3

ON

 

 

 

3

ON

 

 

 

4

 

 

 

4

 

 

 

CI33(V)-4P

RR128

1K1

RR134

1K21

CI33(V)-4P

RR129

1K65

RR135

1K82

 

 

 

G4

 

 

 

G4

 

 

 

RR53

 

 

 

 

 

 

 

+12VSF

2K

 

 

1

UR26

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

3

 

 

DR9

 

ID4OK

TLP421(GRL)

 

 

 

 

 

 

 

 

 

 

 

1N4148

 

 

 

 

 

 

 

 

RR64

 

 

UR28

 

 

 

 

+12VSF

2K

 

 

1

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

3

 

 

DR11

ID5OK

TLP421(GRL)

 

 

 

 

1N4148

 

 

 

 

 

 

 

 

RR72

 

 

 

 

 

 

 

+12VSF

2K

 

 

1

UR32

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

3

 

 

DR12

ID6OK

TLP421(GRL)

 

 

 

 

 

 

 

 

 

 

1N4148

 

 

 

 

 

 

 

TO PM6

CNR27

1 ID6OK

2

4 ON

CI33(V)-4P

RR130

2K61

RR136

2K61

 

 

G4

 

 

RR52

 

 

5VS

10K

 

 

 

 

#ID4_OK

 

 

 

CR41

 

 

 

 

104

 

 

 

 

G1 RR59

 

 

5VS

10K

 

 

 

 

#ID5 OK

 

 

 

CR48

 

 

 

 

104

 

 

 

 

G1 RR71

 

 

5VS

10K

 

 

 

 

#ID6 OK

 

 

 

CR51

 

 

 

 

104

 

 

 

 

G1

 

 

 

 

RR96

4

UR41

+12VSF

 

 

ON 3

1

RR97

 

+12VS

2 ON1

Located on NH-SYS-M board (System MCU and Control Circuit)

(28) ID1_OK

RM106

#ID1_OK

(31) ID4_OK

RM119

#ID4_OK

200

200

 

CM57

 

CM70

 

 

103

 

 

103

(29) ID2_OK

RM110 G1

(40) ID5_OK

RM124 G1

200

#ID2_OK

200

#ID5_OK

 

CM61

 

CM83

 

 

103

 

 

103

(30) ID3_OK

RM114 G1

(41) ID6_OK

RM130 G1

200

#ID3_OK

200

#ID6_OK

 

CM65

 

CM88

 

 

103

 

 

103

POWER_ON

2

15

ON1

 

 

 

(42)CM99

UM8B

G1

G1

G1

(c)System MCU can detect the status of the power module DSP chip via ID1_OK (28), ID2_OK (29), ID3_OK (30), ID4_OK (31), ID5_OK

(40) and ID6_OK (41). “Logic Low” means that the power module DSP chip is functioning properly. (ID5_OK and ID6_OK are not used for reserve.)

(d)ON is connected to the relay driver of the auxiliary power supply inside the power module. If POWER_ON (42) is “Logic H,” then the auxiliary power supply inside the power module is on.

68

Page 49 Page 51
Image 50
Page 49 Page 51
Contents Th Street, Chicago, IL 60609 USA Table of Contents KX Models Basic OperationTechnical Specifications KTV Models SU40K SU60K SU60KTV SU80KTVSU80K Model Model Capacity SU80K 80kVA/64kWControl Panel Features FeaturesAdvanced Features Front and Rear Panel Features 3a SU40KX front3b SU40KX rear 3c SU40K front 3d SU40K rear 3e SU80K front 3f SU80K rear System Layout Internal Battery LayoutOperating Principles Opening and Closing the Unit Power Module Layout3a Power Module Block Diagram Auto Bypass Mode Single UPS Online Normal Mode Single UPSBattery Backup Mode Single UPS Manual Bypass Mode Single UPSAuto Bypass Mode Parallel UPS Online Mode Parallel UPSBattery Backup Mode Parallel UPS Manual Bypass Mode Parallel UPS Hot Standby Mode Parallel UPSPreliminary Checklist Single UPS Control Panel and Breaker DiagramsNormal LED Battery LED Bypass LED Fault LED Standard Start-Up Procedure Single UPSBattery Start-Up Procedure Single UPS Manual Bypass Procedure Single UPS Shutdown Procedure Single UPSPreliminary Checklist Parallel UPS Start-Up Procedure Parallel UPSShutdown Procedure Parallel UPS Manual Bypass Procedure Parallel UPS Switching from Manual Bypass to Normal Mode Parallel UPS Printed Circuit Boards PCB SU80KX SU60KX SU40KX SU80KTV SU20KXPCB Location System F3 FB M LA, LB, LC, LD Models LA, LB, LC LA, LB, LC, LD F1BYP F1MAIN F2BYP F2MAIN LCD PCB Location Power Module PCB Board Name Description1c SU40KX Block Diagram Block and Wiring Diagrams1a SU20KX Block Diagram KX ModelsTheory of Operation DC Auxiliary Power CircuitAuxiliary Power Failure Detection Output Current Detection W18Input Voltage Detection Located at NH-SYS-M board System MCU and Control CircuitOutput Voltage Detection Located at NH-SYS-M board System MCU and Control CircuitBattery Voltage Detection UP10BBypass SCR Short-Circuit Detection Scrst RBypass SCR Driver TSA1Watchdog for System MCU LCD Panel Control Circuit To LCDFan Control Circuit Located on NH-SYS-M board System MCU and Control CircuitBypass SCR Temperature Detection Communication Circuit for RS232RS232 Port Communication Circuit for SlotsCommunication Circuit for Output Dry Contact Output DRY ContactCommunication Circuit for Input Dry Contact and Repo Input DRY ContactExternal Battery Cabinet Temperature Detection EXTBTEMP1Detection Circuit for Manual Bypass Switch Detection Circuit for Output BreakerControl Circuit for Power Module CentralokTo PM1 to PM2 CM93 CM106 CM109 Control Circuit for External ParallelTheory of Operation 01 RS232 Port Emergency Power Off EPOCommunication 02a Front Control Panel02c Remote Emergency Power Off Repo02b Setting Eeprom on the NH-M Board Polling and Updating EepromCalibrating Eeprom Gain Setting Output Dry Contact Status Upgrading Firmware for the System Board Output Manual Bypass Main Input N C S T G R G I N G R a D E Communication Upgrading Firmware for the Power Module PM1 U P S T G R G I N Link the UPS to a PC via the RS232 port Communication Communication Communication T I N G L O W E D Downloading the Event Log Front View of SU20KX and SU40KX Internal BatteryBattery Strings Installing and Removing Internal Batteries Terminals Damage the UPS system and create a serious risk of personal Battery compartment. Warning Observe proper polarity byConnecting negative to negative black to black and positive Injury and property damageBattery Cabinet 2a BP480V26B 2b BP480V40CInternal Battery 2d W1 and W2 Cables 2e Connection between UPS and Battery Cabinet2f Wiring between UPS and Battery Cabinet 1a Warning Message List TroubleshootingAlarm Messages 1b Power Module Warning Message List ConditionTroubleshooting Flow Charts Main VOLT/FREQ NOKMain Sequence NOK Bypass VOLT/FREQ NOK Bypass Static Switch Over Temperature Bypass Sequence NOKBypass Static Switch Fault Bypass Static Switch OverloadSame fault message? Replace the power module UPS Internal Comm Abnormal10a Battery Test FailBattery Over Charge Battery BAD 11a 11bBypass FAN Failure 12a 12b 12cTransformer Overheat 13a 13bPS Output Volt NOK 14a 14bPS EXT Parallel Comm Abnormal 15a 15bParallel Failure 16a 16bRedundancy Loss 17aPower Module Failure Power Module Identify115 116 Power Module Replacement AC Input DC Input Output 119 120 UPS Procedure Preventive MaintenanceSafety Overview Suggested tools and suppliesInternal Battery Procedure Software Tools Appendix a Service Equipment and ToolsRecommended Equipment and Tools Multi-Meter OscilloscopeTable B.1 Appendix B Torque TableKX Models Fig B.aTable B.3 ModelsTable B.2 Fig B.b Fig B.c Fig B.d KTV ModelsTable B.4 NH-SYS-R Board Appendix C PCB and Test PointNH-SYS-P Board
Top Page Image Contents