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Maintaining the UPS System | 12 |
12.1 General
The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, and very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly.
You must schedule periodic performance checks of your UPS system to keep it running properly. Regular routine checks of operation and system parameters will enable your system to function efficiently for many trouble-free years.
12.2 Important Safety Instructions
Remember that your UPS system is designed to supply power EVEN WHEN DISONNECTED FROM THE UTILITY POWER. The UPS cabinet interiors are unsafe until the DC power source is disconnected and all capacitors are discharged. After disconnecting the utility power and the DC power, authorized service personnel should wait at least 5 minutes for capacitor bleed off before attempting internal access to the UPS cabinet.
WARNING:
Servicing and maintenance should be performed only by qualified service personnel.
DANGER:
LETHAL VOLTAGE PRESENT: This unit should not be operated with the cabinet doors open or protective panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS system.
Since each battery string is an energy source in itself, opening the Battery Circuit Breaker does not de-energize the voltage within the battery string. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, you should contact your local field service office.
Powerware 9335 (80 kVA and120 kVA) Installation and Operation | 12-1 |
164201396 REV. A 071103 | |
Uninterruptible Power Supply 80 kVA 120 kVA
Page
Important Safety Instructions
Table of Contents
Operational Controls and Features
Using the Control Panel
Understanding UPS Operation
Responding to System Events
Product Specifications
Appendix a Customer Information Warranty
UPS Operating Instructions
Main Elements of the UPS System
List of Figures
List of Tables
Introduction
Basic System Configurations
Conventions Used in This Manual
Getting Help
Safety Considerations
Section Installation
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Installing the UPS
Creating an Installation Plan
Getting Started
Preparing for Wiring the UPS System
Preparing Your Site
Environmental Considerations
Inspecting and Unpacking Each Cabinet
Powerware 9335 80 kVA and 120 kVA UPS Packaging
Do not tilt cabinets more than ±10 degrees from vertical
Preliminary Installation Information
Installing the UPS System
UPS Cabinet Installation
Installing External Battery Power Wiring
Installing Customer Connections
Battery Cabinet Installation
Completing the Installation Checklist
Initial Startup
Installation Checklist
Important Safety Instructions
Installing and Connecting Batteries
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Installing a Remote EPO Control
Installation Procedures
To Install a Remote EPO
To Operate a Remote EPO
Remote EPO Wire Terminations
Section Operation
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Looking Inside the UPS System
Understanding UPS Operation
REV a
Normal, Battery and Bypass Modes
Normal Mode
Normal Mode
Page
Static Bypass
Bypass Mode
Page
Battery Mode
Battery Mode
Page
Maintenance Bypass Mode
Maintenance Bypass Mode
Boost Converter
Batteries and Battery Charger
Functional Description
Input Rectifier
Static Bypass
Maintenance Bypass
General
Operational Controls and Features
UPS Operational Controls
Control Panel
System and Load ON/OFF
UPS Standard Features
Communications
Options and Accessories
Remote Emergency Power OFF
Battery Cabinets
Safety Considerations
Protective Grounding Terminal
Symbols, Controls, and Indicators
Description
Using the Control Panel
Using the Control Panel
Power Management Display
LED Indicators
4 ON/OFF Startup and Shutdown Pushbuttons
Pushbutton Functions
Status Screens
Description of the LCD Screen
Load OFF
LCD Display Structure and Navigation
Main Menu Screen
Event Log Screen
Measurements Screen
Commands Screen
Set-Up User
UPS Data
SET-UP Service Password
Set-Up Service
On Line Mode Inverter Mode
OFF Line Mode Bypass or Economy Mode
Perating Modes
Line INV
Maintenance Bypass Mode
Parallel Isolator IA2
Start-Up Procedure for the UPS
UPS Operating Instructions
Operation
LED Indicator Color
Complete Shutdown Procedure for the UPS
Line OFF Bypass Inverter Battery
Load Transfer to Maintenance Bypass
Red
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Alarms
Menu, Commands, Event Log, and Measurements
Responding to System Events
Alarm Condition Meaning Suggested Solution
Fault Identification and Correction
Slot Communication Modules
Communications10
Single-Port Serial Card
X-Slot Location on Front of Powerware 9335 UPS Cabinet
Communication Port on the Single Port Serial Card
10-4
Generator on Facility
Options
11-2
Important Safety Instructions
Maintaining the UPS System
General
Perform the following checks Daily
Performing Preventive Maintenance
Product Specifications
System Information
UPS System Input
UPS System Output
Environmental Specifications
Appendix a Customer Information
Powerware 9335 80 kVA
Powerware 9335 120 kVA
AC Input to Phase a #6-250 kcmils Cooper 42.4 375
Table F. Maximum Output Circuit Breaker Ratings Amperes
Table E. Maximum Input Circuit Breaker Ratings Amperes
Terminal Name Description
Table G. Customer Interface Inputs and Outputs
Alarm MNS
REV a 07/11/2003
Table K. System Clearances
Table J. Equipment Weight
Ambient Temperature Range
Powerware 9335 80kVA and 120 kVA
Elements
Figure A-2. Powerware 9335 80 kVA and 120 kVA Label
1A, 1B, 1C, 1N
2A, 2B, 2C, 2N
3A, 3B, 3C, 3N
Electrical Diagram 120 kVA S06-0001ULA Powerware
NW4007
Figure A-7. UPS Cabinet Dimensions Rear View
750 mm .6 inches 700 mm .6 inches 1800 mm
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Limited Factory Warranty for THREE-PHASE Powerware Products
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