Powerware 9335 operation manual Maintaining the UPS System, General, Important Safety Instructions

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Maintaining the UPS System

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12.1 General

The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, and very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly.

You must schedule periodic performance checks of your UPS system to keep it running properly. Regular routine checks of operation and system parameters will enable your system to function efficiently for many trouble-free years.

12.2 Important Safety Instructions

Remember that your UPS system is designed to supply power EVEN WHEN DISONNECTED FROM THE UTILITY POWER. The UPS cabinet interiors are unsafe until the DC power source is disconnected and all capacitors are discharged. After disconnecting the utility power and the DC power, authorized service personnel should wait at least 5 minutes for capacitor bleed off before attempting internal access to the UPS cabinet.

WARNING:

Servicing and maintenance should be performed only by qualified service personnel.

DANGER:

LETHAL VOLTAGE PRESENT: This unit should not be operated with the cabinet doors open or protective panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS system.

Since each battery string is an energy source in itself, opening the Battery Circuit Breaker does not de-energize the voltage within the battery string. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, you should contact your local field service office.

Powerware 9335 (80 kVA and120 kVA) Installation and Operation

12-1

164201396 REV. A 071103

 

Image 75 Contents
Uninterruptible Power Supply 80 kVA 120 kVA Page Important Safety Instructions Table of Contents Operational Controls and Features Using the Control PanelUnderstanding UPS Operation Responding to System Events Product SpecificationsAppendix a Customer Information Warranty UPS Operating InstructionsMain Elements of the UPS System List of FiguresList of Tables Introduction Basic System Configurations Conventions Used in This Manual Getting Help Safety ConsiderationsSection Installation This page left intentionally blank Installing the UPS Creating an Installation PlanGetting Started Preparing for Wiring the UPS System Preparing Your SiteEnvironmental Considerations Inspecting and Unpacking Each Cabinet Powerware 9335 80 kVA and 120 kVA UPS PackagingDo not tilt cabinets more than ±10 degrees from vertical Preliminary Installation Information Installing the UPS SystemUPS Cabinet Installation Installing External Battery Power Wiring Installing Customer Connections Battery Cabinet Installation Completing the Installation ChecklistInitial Startup Installation Checklist Important Safety Instructions Installing and Connecting BatteriesThis page left intentionally blank Installing a Remote EPO Control Installation ProceduresTo Install a Remote EPO To Operate a Remote EPO Remote EPO Wire TerminationsSection Operation This page left intentionally blank Looking Inside the UPS System Understanding UPS OperationREV a Normal, Battery and Bypass Modes Normal Mode Normal ModePage Static Bypass Bypass ModePage Battery Mode Battery ModePage Maintenance Bypass Mode Maintenance Bypass ModeBoost Converter Batteries and Battery ChargerFunctional Description Input RectifierStatic Bypass Maintenance BypassGeneral Operational Controls and FeaturesUPS Operational Controls Control PanelSystem and Load ON/OFF UPS Standard Features Communications Options and AccessoriesRemote Emergency Power OFF Battery CabinetsSafety Considerations Protective Grounding Terminal Symbols, Controls, and IndicatorsDescription Using the Control PanelUsing the Control Panel Power Management DisplayLED Indicators 4 ON/OFF Startup and Shutdown Pushbuttons Pushbutton FunctionsStatus Screens Description of the LCD ScreenLoad OFF LCD Display Structure and NavigationMain Menu Screen Event Log ScreenMeasurements Screen Commands Screen Set-Up User UPS DataSET-UP Service Password Set-Up ServiceOn Line Mode Inverter Mode OFF Line Mode Bypass or Economy ModePerating Modes Line INV Maintenance Bypass ModeParallel Isolator IA2 Start-Up Procedure for the UPS UPS Operating InstructionsOperation LED Indicator Color Complete Shutdown Procedure for the UPS Line OFF Bypass Inverter Battery Load Transfer to Maintenance BypassRed This page left intentionally blank Alarms Menu, Commands, Event Log, and MeasurementsResponding to System Events Alarm Condition Meaning Suggested Solution Fault Identification and CorrectionSlot Communication Modules Communications10Single-Port Serial Card X-Slot Location on Front of Powerware 9335 UPS Cabinet Communication Port on the Single Port Serial Card 10-4 Generator on Facility Options11-2 Important Safety Instructions Maintaining the UPS SystemGeneral Perform the following checks Daily Performing Preventive MaintenanceProduct Specifications System InformationUPS System Input UPS System Output Environmental SpecificationsAppendix a Customer Information Powerware 9335 80 kVA Powerware 9335 120 kVA AC Input to Phase a #6-250 kcmils Cooper 42.4 375 Table F. Maximum Output Circuit Breaker Ratings Amperes Table E. Maximum Input Circuit Breaker Ratings AmperesTerminal Name Description Table G. Customer Interface Inputs and OutputsAlarm MNS REV a 07/11/2003 Table K. System Clearances Table J. Equipment WeightAmbient Temperature Range Powerware 9335 80kVA and 120 kVAElements Figure A-2. Powerware 9335 80 kVA and 120 kVA Label 1A, 1B, 1C, 1N 2A, 2B, 2C, 2N3A, 3B, 3C, 3N Electrical Diagram 120 kVA S06-0001ULA Powerware NW4007 Figure A-7. UPS Cabinet Dimensions Rear View 750 mm .6 inches 700 mm .6 inches 1800 mm Page Page Page Page Limited Factory Warranty for THREE-PHASE Powerware Products This page left intentionally blank