Tri-M Systems technical manual 10 HE104 Efficiency and Heat Dissipation Calculation

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23 June 2005

HE104MAN-V8 Manual

2.10 HE104 Efficiency and Heat Dissipation Calculation

The average efficiency for the +5V output of the HE104 is 90 percent. The efficiency, however, at any specific input voltage, output load and ambient temperature many be higher or lower. Typical efficiency is between 88 and 94 percent. Best efficiency occurs at mid input voltage ranging from16 to 18V, mid output loads are from 20 to 30 watts and a low heat sink temperature. The input voltage and output load is determined by the system application. This leaves only the heat sink temperature that System Intergrators adjust to maximize efficiency. Either the forced flow fans, which thermally couples the HE104 heat sink to enclosures or external heat sinks can improve the efficiency of the HE104. An improvement of 3 to 4 percent, can be obtained by good thermal management in which the results are 35 percent less heat dissipated.

A.Heat Dissipated (HD) = Input Power – Actual Load

Where Input Power = Input Voltage * Input Current and Actual Load = +5V load +(+12V load) +(-5V load) + (-12V load) (Load measured in watts)

B.Estimated Heat Dissipated (ESD) can be calculated based on 90 percent efficiency: EHD = {+5V load + [(+12V load) +(-12V load)]/0.9} * 0.1

C.If the Battery Input option is installed or the Reverse Diode Protection (RDP) option installed additional heat will be dissipated.

RDPD = Total Load/Input Voltage *0.7V (diode drop)

D.If the Battery Charger Option is installed the heat dissipated from it will vary according to the current charge current. Maximum heat dissipation will occur when charging at maximum current and can be estimated by:

BCD= Maximum Charge Current * Charge Voltage * 0.2 (Based on 80 percent efficiency)

Tri-M Engineering

Tel:

800.665.5600, 604.945.9565

15

1407 Kebet Way, Unit 100

Fax:

604.945.9566

 

Port Coquitlam, BC V3C 6L3

E-mail:

info@tri-m.com

 

Canada

Web site:

www.tri-m.com

 

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Contents HE104 TRI-MTechnical Manual PC/104 Vehicle Power Supply TRI-M EngineeringHE104MAN-V8 Manual Preface Introduction General DescriptionFeatures HE104 Dimensions 1000mil=1inSpecifications Model HE104Configuration and Installation IntroductionPower Considerations HE104 ConnectorsOutput Power Connector Bus Termination Optional Installation Onto PC104 ModulesJumper Selection 2 +5VDC Low Q/ Noise Q=quiescent Connector CN5 Pinout Connector CN6 Pinout PC/104 Bus Interrupts OptionalPower Management Controller PM104 optional Interrupt IRQ SelectionLow Input Alarm PM104 Pin Number and I/O Functions10 HE104 Efficiency and Heat Dissipation Calculation Switching Regulator, +5VDC Input power protectionTheory of Operation Switching regulator, +12VDC Charge PumpsFilter Capacitors Vp -p L1 ∙ frequencyExample RC1 RC2 RC3 RC4 RC5Appendix 1 HE104, +5V Regulator Block Diagram HE104MAN-V8 Manual Appendix 2 Advantages of Using AC Termination Appendix 3 Installation Hints for the HE104 Power Supply Appendix DescriptionConnections Programming Cable Sample Battery Charging Program Listing ‘Get battery charging voltage BattChrgTerm‘Return to program InitNoPower ‘debug nopwr pause BattTrickle ‘debug trickle gosub ChkPwr let D1 =ChkPwr BattChrgDistributed By