Tri-M Systems technical manual Power Considerations, HE104 Connectors

Page 9

23 June 2005

HE104MAN-V8 Manual

2.2 Power Considerations

Usable +5V output =10A – (I [-5] + I [-12]2.4 + I [12] 2.4) 0.8

The +5V switching regulator is rated at 10A maximum output however, the +5V output, supplies power to the +12VDC, -5VDC and –12VDC regulators. To obtain the usable range of +5V output, “derate” according to the use of +12VDC, -5VDC and –12VDC. Use the following formulae to calculate the maximum usuable output.

Where: I[-5] = -5VDC current load

I[-12] = -12VDC current load

I[12] = 12VDC current load

Assuming 90 percent convertor efficiency (actual efficiency may vary).

2.3HE104 Connectors

2.3.1Main Input Power Connector

Input power is connected to the “pluggable” block, CN1, which is removable from the socket connector on the circuit board. The power supply accepts DC input voltages in the range of 6VDC to 40VDC.

Unregulated vehicle power is connected as follows:

-Terminal 1: “hot” polarity

-Terminal 2: Common (0VDC)

!! CAUTION !!

To allow operation at the lowest possible input voltages (6VDC) and for the best efficiency, there is no input Reverse Polarity Diode (RPD) provided on the HE104 without a battery charger option. If input RPD is required, add RPD to the HE104 part number:

-Example HE 104-512-16-RPD

Note: Adding the RPD results in an increased power loss. For heat dissipation estimation please refer to section 2.11.

Tri-M Engineering

Tel:

800.665.5600, 604.945.9565

8

1407 Kebet Way, Unit 100

Fax:

604.945.9566

 

Port Coquitlam, BC V3C 6L3

E-mail:

info@tri-m.com

 

Canada

Web site:

www.tri-m.com

 

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Contents HE104 TRI-MTechnical Manual TRI-M Engineering PC/104 Vehicle Power SupplyHE104MAN-V8 Manual Preface General Description IntroductionHE104 Dimensions 1000mil=1in FeaturesModel HE104 SpecificationsIntroduction Configuration and InstallationHE104 Connectors Power ConsiderationsOutput Power Connector Installation Onto PC104 Modules Bus Termination OptionalJumper Selection 2 +5VDC Low Q/ Noise Q=quiescent PC/104 Bus Interrupts Optional Connector CN5 Pinout Connector CN6 PinoutInterrupt IRQ Selection Power Management Controller PM104 optionalPM104 Pin Number and I/O Functions Low Input Alarm10 HE104 Efficiency and Heat Dissipation Calculation Input power protection Switching Regulator, +5VDCTheory of Operation Charge Pumps Switching regulator, +12VDCVp -p L1 ∙ frequency Filter CapacitorsRC1 RC2 RC3 RC4 RC5 ExampleAppendix 1 HE104, +5V Regulator Block Diagram HE104MAN-V8 Manual Appendix 2 Advantages of Using AC Termination Appendix 3 Installation Hints for the HE104 Power Supply Description AppendixConnections Programming Cable Sample Battery Charging Program Listing BattChrgTerm ‘Get battery charging voltageInit ‘Return to programBattTrickle ‘debug trickle gosub ChkPwr let D1 = NoPower ‘debug nopwr pauseChkPwr BattChrgDistributed By