Panasonic KX-P7100 manual Contents

Page 3

 

 

 

 

KX-P7100

CONTENTS

 

 

 

 

Page

 

Page

1 Introduction

4

6.5. Relay Board ( B )

86

1.1. Specifications

4

6.6. Toner Empty Sensor Board

87

1.2. Indicators

9

7 Component Reference Guide

88

1.3. Parts Identification

11

7.1. IC1 ( Main Control CPU )

88

1.4. Component Layout and Paper Path

12

7.2. IC2 ( Inverters )

88

1.5. Electrical Components and Sensor Boards

13

7.3. IC3 ( GDI ASIC )

89

1.6. Switches and Solenoids

14

7.4. IC5 ( DRAM )

90

1.7. Print Process

15

7.5. IC6 ( ASIC )

91

1.8. Paper Feed

17

7.6. IC8 ( USB Chip )

92

1.9. Laser Scan Unit ( Exposure )

18

7.7. IC9 ( Comparators )

92

1.10. Fuser Unit

20

7.8. IC10 ( Reset IC )

92

1.11. Paper Ejection and Paper Switchback

21

7.9. IC11 ( Engine Control CPU )

93

2 Installation, Setup, and Repacking

22

7.10. IC12 ( EEPROM )

93

2.1. Installation Requirements

22

7.11. IC14 ( Motor driver IC )

94

2.2. Setup

22

7.12. IC15 ( Inverters )

94

2.3. Repacking

24

8 Preventative Maintenance

95

3 Removal and Replacement Procedures

27

8.1. General

95

3.1. Front and Rear Covers

27

8.2. Recommended Tools

95

3.2. Right, Left and Top Covers

29

8.3. Recommended Cleaning

95

3.3. Laser Scanning Unit ( LSU )

30

8.4. Maintenance Tables

95

3.4. Relay Board (B)

30

9 Troubleshooting

98

3.5. High Voltage Board and Power Supply Unit

31

9.1. Self-Diagnostic Indicators

98

3.6. Indicator Board and Toner Empty Sensor Board

33

9.2. Initial Troubleshooting Flowchart

101

3.7. Main Controller Board and Fuser Drive Gear

33

9.3. No Operation

102

3.8. Fan Motor

34

9.4. Print Quality

103

3.9. Gear Support Bracket, Motor and Drive Gear Unit

35

9.5. Paper Jam

113

3.10. Upper Exit Roller Holder

37

9.6. Call Service

118

3.11. Fuser Unit

38

10 Replacement Parts List with Lubrication Guide

126

3.12. Pickup, Paper Feed, Registration and Transfer Rollers

42

10.1. Exterior

126

3.13. Transfer Roller Assembly

44

10.2. Right Side Parts

128

3.14. Auto Duplex Unit, ADU Registration Roller and ADU Pinch

10.3. Left Side Parts ( Power Supply Unit and High Voltage

Roller

45

Board )

132

3.15. Registration Sensor, Paper Top Detection Sensor and

 

10.4. Rear and Top Side Parts

133

Registration & Paper Top Detection Sensor Board

47

10.5. Bottom Side Parts

136

4 Electronic Circuit Description and Diagrams

49

10.6. Mechanical Base

138

4.1. Block Diagram

49

10.7. Media Tray ( Paper Cassette )

139

4.2. Connection Diagram

50

10.8. Packing

140

4.3. Power Supply

51

10.9. Main Control Board

141

4.4. Main Control Board

52

10.10. Registration & Paper Top Detection Sensor Board

147

4.5. Timing Chart

71

10.11. Paper Exit / ADU Paper Jam Sensor Board

147

5 Schematic Diagram

73

10.12. Indicator Board

147

5.1. Main Control Board

73

10.13. Toner Empty Sensor Board

148

5.2. Sensors, Indicator and Relay Boards

79

10.14. Relay Board (A)

148

6 Explanation of Connectors

81

10.15. Relay Board (B)

148

6.1. Main Board

81

11 Schematic Diagram for printing with A4 size

149

6.2. Registration & Paper Top Sensor Board

86

11.1. Main Control Board

149

6.3. Paper Exit / ADU Paper Jam Sensor Board

86

11.2. Sensors, Indicator and Relay Boards

162

6.4. Indicator Board

86

 

 

 

3

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Contents KX-P7100 KX-P7100 Contents Printer SpecificationsPaper Interface, Options, Accessories, and Supplies Others About Media Margins and Print Area Printer Panel Indicators / Button IndicatorsKX-P7100 Front Side View Rear Side View Parts IdentificationComponent Layout and Paper Path Electrical Components and Sensor Boards Switches and Solenoids Exposure Development / CleaningPrint Process ChargeTransfer FusingMedia Tray Paper FeedLaser Scan Unit Exposure Operation TheoryLaser Beam Lens Collimator LensPolygon Scanner Cylindrical Lens and LensFuser Unit Normal Printing Mode Not Duplex Mode Paper Ejection and Paper SwitchbackSetup Installation RequirementsKX-P7100 Material Required RepackingKX-P7100 KX-P7100 Front and Rear Covers Removal and Replacement ProceduresRear Cover Disassembly Front Cover DisassemblyTop Cover Right, Left and Top CoversRight Cover Left CoverRelay Board B Laser Scanning Unit LSUHigh Voltage Board High Voltage Board and Power Supply UnitPower Supply Unit Disassembly Power Supply UnitIndicator Board and Toner Empty Sensor Board Main Controller Board and Fuser Drive GearMain Controller Board Fuser Drive Gear Fan MotorGear Support Bracket, Motor and Drive Gear Unit Gear Support BracketDrive Gear Unit and Motor Drive Gear Unit Disassembly Upper Exit Roller Holder Disassembly Upper Exit Roller HolderUpper Exit Roller Holder Fuser Unit Disassembly Heat Roller Heat LampThermostat KX-P7100 Pickup Roller and Pickup Solenoid Pickup, Paper Feed, Registration and Transfer RollersRegistration Roller Paper Feed Roller / Registration RollerTransfer Roller Assembly Auto Duplex Pinch and Registration Rollers Auto Duplex Unit ADUAuto Duplex Disassembly KX-P7100 KX-P7100 Block Diagram Electronic Circuit Description and DiagramsConnection Diagram Connection DiagramPower Supply Main Control CPU Main Control BoardDram I/F GDI Asic IC3Dram USB ChipAsic KME Clock Reset Circuit Main Motor Drive Circuit Motor Current will be cut off in case of OFF condition above Laser Scanning Unit Control Circuit Fuser Temperature Control Circuit High Voltage Control Circuit Eeprom Control Circuit Safety Interlock SW Solenoids Control Circuit Pickup Control Solenoid Drive CircuitRegistration Solenoid Driver Circuit Switchback Solenoid Drive Control Circuit Sensors Circuit Registration Sensor CircuitTop Sensor Circuit Exit Sensor Circuit Fanctl Fan Control CircuitPprdy Internal Engine I / F Control CPU Engine CPUTiming Chart Engine I / F Communication Main Control Board POWER+5V GND+24V POWER+5VLD POWER+5V Usol Pusolctl Puctl Sensors, Indicator and Relay Boards KX-P7100 2. CN2 OPC Drum Unit Interlock SW 3. CN3 LSU Control SignalsMain Board 1. CN1 to Front Panel5. CN6 Centronics Parallel I / F 4. CN4 USB I / F Connector8. CN9 Thermistor 6. CN7 PSU-MAIN Connector9. CN10 HVU-MAIN Connector 7. CN8 Door + 24V Interlock SWCN13 Registration Solenoid CN14 Switchback Solenoid10. CN11 Polygon Motor CN12 Pickup SolenoidCN20 Toner Empty Sensor 15. CN16 Exit SensorCN18 Main Motor CN19 FAN ControlIndicator Board Registration & Paper Top Sensor BoardPaper Exit / ADU Paper Jam Sensor Board 1. CN451 Toner Empty Sensor Toner Empty Sensor BoardIC2 Inverters IC1 Main Control CPUMA9 IC3 GDI AsicVSS1 GND IC5 DramRsto OUT IC6 AsicIC10 Reset IC IC8 USB ChipIC9 Comparators 10. IC12 Eeprom IC11 Engine Control CPU12. IC15 Inverters 11. IC14 Motor driver ICGeneral Recommended CleaningMaintenance Tables User MaintenanceKX-P7100 Recommended Lubrication Service Maintenance Maintenance CycleCounter Reset LubricationPrinter Status Paper Jam Self-Diagnostic IndicatorsUser Error Call for Service Initial Troubleshooting Flowchart No Operation White Vertical Line in Print Print QualityBlank Print Dark Vertical Line in Print Dark Horizontal Line in Print Dirty Background All-black Print Light Print Ghosting Black or White Dots Toner Spatter Media Tray Empty or Misfeed Paper JamJam at a Jam at B Jam at C Jam at D, E 1. E20 Call Service119 2. E30 3. E31 4. E32 5. E50 6. E54 7. E71 8. E73 9. E81 Exterior Replacement Parts List with Lubrication Guide127 128 Right Side PartsMain Controller Board Connector Pickup Roller and Paper Feed Roller Motor and Drive Gear Unit Left Side Parts Power Supply Unit and High Voltage Board Rear and Top Side Parts 134 Fuser Unit135 136 Bottom Side Parts137 Mechanical Base Media Tray Paper Cassette Packing Component Side View Parts Side View Capacitors ICsAll resistor values are in OHMs ResistorsTransistor and Diodes Others ConnectorsResistor values is in OHMs Registration & Paper Top Detection Sensor BoardResistor values are in OHMs Relay Board a
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