Panasonic KX-P7100 manual Service Maintenance Maintenance Cycle, Recommended Lubrication

Page 97

KX-P7100

8.4.2.Service Maintenance

8.4.2.1.Maintenance Cycle

The following table shows the service cycle of the main parts.

Item

Average Life

 

 

Service

(x 1000 pages)

 

 

 

 

18

36

 

54

 

72

 

90

108

Fuser Unit

90,000 pages *1

 

 

 

 

 

 

 

R

 

Transfer Roller

90,000 pages *1

 

 

 

 

 

 

 

R

 

Retard Pad Assembly

90,000 pages

 

 

 

 

 

 

 

R

 

R:Replace (Service Man Replaceable)

*1 Average life is based on an average of 5% coverage of the printable area and standard density when the recommended media is used ( refer to Example: 5% coverage ). The life of a toner cartridge is varied dependingon the coverage, temperature, humidity or media etc. So the average life cannot be assured. Continuously printing 10% coverage of the printable area will reduce the life of the toner to about half as compared to printing 5% coverage.

8.4.2.2.Lubrication

Lubricate the following parts when they are replaced or cleaned :

Part

Lubrication Point

Fuser Unit

Drive Gear, Intermediate Gear, Gear shaft

Main Chassis

Drive Gear, Gear Shaft

 

Refer to the part list for locations.

8.4.2.3.Recommended Lubrication

Lubricate the following parts when they are replaced or cleaned :

Part Number

Name

Main Part

PJOL-HP500

Grease

Drive Gear

GL-YM-103

Grease

OPC Gear

 

 

Fuser Gear

PJOL-GE676

Grease

Feed Roller

PJOL-948P

Oil

Roller Shaft

8.4.3.Counter Reset

You are able to reset the counter of the following items, when they are replaced.

Item

Counter Reset

OPC Drum Unit

Press the CONTINUE button more than 20 seconds. (The error indicator will go off.)

(KX-PDM7)

 

97

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Contents KX-P7100 KX-P7100 Contents Printer SpecificationsPaper Interface, Options, Accessories, and Supplies Others About Media Margins and Print Area Printer Panel Indicators / Button IndicatorsKX-P7100 Front Side View Rear Side View Parts IdentificationComponent Layout and Paper Path Electrical Components and Sensor Boards Switches and Solenoids Print Process Development / CleaningCharge ExposureTransfer FusingMedia Tray Paper FeedOperation Theory Laser Scan Unit ExposureLaser Beam Polygon Scanner Collimator LensCylindrical Lens and Lens LensFuser Unit Normal Printing Mode Not Duplex Mode Paper Ejection and Paper SwitchbackSetup Installation RequirementsKX-P7100 Material Required RepackingKX-P7100 KX-P7100 Front and Rear Covers Removal and Replacement ProceduresRear Cover Disassembly Front Cover DisassemblyRight Cover Right, Left and Top CoversLeft Cover Top CoverRelay Board B Laser Scanning Unit LSUHigh Voltage Board High Voltage Board and Power Supply UnitPower Supply Unit Disassembly Power Supply UnitMain Controller Board and Fuser Drive Gear Indicator Board and Toner Empty Sensor BoardMain Controller Board Fuser Drive Gear Fan MotorGear Support Bracket Gear Support Bracket, Motor and Drive Gear UnitDrive Gear Unit and Motor Drive Gear Unit Disassembly Upper Exit Roller Holder Upper Exit Roller Holder DisassemblyUpper Exit Roller Holder Fuser Unit Disassembly Heat Roller Heat LampThermostat KX-P7100 Pickup Roller and Pickup Solenoid Pickup, Paper Feed, Registration and Transfer RollersRegistration Roller Paper Feed Roller / Registration RollerTransfer Roller Assembly Auto Duplex Pinch and Registration Rollers Auto Duplex Unit ADUAuto Duplex Disassembly KX-P7100 KX-P7100 Block Diagram Electronic Circuit Description and DiagramsConnection Diagram Connection DiagramPower Supply Main Control CPU Main Control BoardDram I/F GDI Asic IC3Dram USB ChipAsic KME Clock Reset Circuit Main Motor Drive Circuit Motor Current will be cut off in case of OFF condition above Laser Scanning Unit Control Circuit Fuser Temperature Control Circuit High Voltage Control Circuit Eeprom Control Circuit Safety Interlock SW Pickup Control Solenoid Drive Circuit Solenoids Control CircuitRegistration Solenoid Driver Circuit Switchback Solenoid Drive Control Circuit Registration Sensor Circuit Sensors CircuitTop Sensor Circuit Exit Sensor Circuit Fanctl Fan Control CircuitPprdy Internal Engine I / F Control CPU Engine CPUTiming Chart Engine I / F Communication Main Control Board POWER+5V GND+24V POWER+5VLD POWER+5V Usol Pusolctl Puctl Sensors, Indicator and Relay Boards KX-P7100 Main Board 3. CN3 LSU Control Signals1. CN1 to Front Panel 2. CN2 OPC Drum Unit Interlock SW5. CN6 Centronics Parallel I / F 4. CN4 USB I / F Connector9. CN10 HVU-MAIN Connector 6. CN7 PSU-MAIN Connector7. CN8 Door + 24V Interlock SW 8. CN9 Thermistor10. CN11 Polygon Motor CN14 Switchback SolenoidCN12 Pickup Solenoid CN13 Registration SolenoidCN18 Main Motor 15. CN16 Exit SensorCN19 FAN Control CN20 Toner Empty SensorRegistration & Paper Top Sensor Board Indicator BoardPaper Exit / ADU Paper Jam Sensor Board 1. CN451 Toner Empty Sensor Toner Empty Sensor BoardIC2 Inverters IC1 Main Control CPUMA9 IC3 GDI AsicVSS1 GND IC5 DramRsto OUT IC6 AsicIC8 USB Chip IC10 Reset ICIC9 Comparators 10. IC12 Eeprom IC11 Engine Control CPU12. IC15 Inverters 11. IC14 Motor driver ICMaintenance Tables Recommended CleaningUser Maintenance GeneralKX-P7100 Counter Reset Service Maintenance Maintenance CycleLubrication Recommended LubricationPrinter Status Paper Jam Self-Diagnostic IndicatorsUser Error Call for Service Initial Troubleshooting Flowchart No Operation White Vertical Line in Print Print QualityBlank Print Dark Vertical Line in Print Dark Horizontal Line in Print Dirty Background All-black Print Light Print Ghosting Black or White Dots Toner Spatter Media Tray Empty or Misfeed Paper JamJam at a Jam at B Jam at C Jam at D, E 1. E20 Call Service119 2. E30 3. E31 4. E32 5. E50 6. E54 7. E71 8. E73 9. E81 Exterior Replacement Parts List with Lubrication Guide127 128 Right Side PartsMain Controller Board Connector Pickup Roller and Paper Feed Roller Motor and Drive Gear Unit Left Side Parts Power Supply Unit and High Voltage Board Rear and Top Side Parts 134 Fuser Unit135 136 Bottom Side Parts137 Mechanical Base Media Tray Paper Cassette Packing Component Side View Parts Side View Capacitors ICsAll resistor values are in OHMs ResistorsTransistor and Diodes Others ConnectorsResistor values is in OHMs Registration & Paper Top Detection Sensor BoardResistor values are in OHMs Relay Board a
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