Baldor MN1851 manual System Grounding Ungrounded Distribution System, Input Power Conditioning

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System Grounding Continued

Ungrounded Distribution System

With an ungrounded power distribution system it is possible to have a continuous current path to ground through the MOV devices. To avoid equipment damage, an isolation transformer with a grounded secondary is recommended. This provides three phase AC power that is symmetrical with respect to ground.

Input Power Conditioning

Baldor controls are designed for direct connection to standard single and three phase lines that are electrically symmetrical with respect to ground. Certain power line conditions must be avoided. An AC line reactor or an isolation transformer may be required for some power conditions.

If the feeder or branch circuit that provides power to the control has permanently connected power factor correction capacitors, an input AC line reactor or an isolation transformer must be connected between the power factor correction capacitors and the control.

If the feeder or branch circuit that provides power to the control has power factor correction capacitors that are switched on line and off line, the capacitors must not be switched while the control is connected to the AC power line. If the capacitors are switched on line while the control is still connected to the AC power line, additional protection is required. TVSS (Transient Voltage Surge Suppressor) of the proper rating must be installed between the AC line reactor or an isolation transformer and the AC input to the control.

Power Disconnect A power disconnect should be installed between the input power service and the control for a fail–safe method to disconnect power. The control will remain in a powered-up condition until all input power is removed from the control and the internal bus voltage is depleted.

Protection Devices The control must have a suitable input power protection device installed. Input and output wire size is based on the use of copper conductor wire rated at

75 ° C. Table 3-1 and 3-2 describes the wire size to be used for power connections and the ratings of the protection devices. Use the recommended circuit breaker or fuse types as follows:

Circuit Breaker: 1 phase, thermal magnetic.

Equal to GE type THQ or TEB for 115 or 230 VAC

3 phase, thermal magnetic.

Equal to GE type THQ or TEB for 230 VAC or GE type TED for 460 VAC.

Time Delay Fuses: Buss FRN on 230 VAC or

Buss FRS on 460 VAC or equivalent.

Recommended fuse sizes are based on the following:

UL 508C suggests a fuse size of four times the continuous output current of the control.

Dual element, time delay fuses should be used to avoid nuisance trips due to inrush current when power is first applied.

For European installations, you may want to consider the following fast acting fuse: Gould Shawmut Cat. No. ATMR15 for up to 15 amperes.

3-4 Receiving & Installation

MN1851

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Contents Lin+Drive Servo Control Table of Contents Minimum system requirements Ii Table of Contents MN185124VDC Logic Power Input Appendix aAppendix B Iv Table of Contents MN1851 Limited Warranty Section General InformationCE Compliance General Information MN1851 Product Notice Intended useCould result in injury or death Could result in damage to propertyVoltages that are conducted to its power input terminals. Do not touch any circuit board, power device or electricalConnection before you first ensure that power has been Do not apply AC power before you ensure that grounds areGeneral Information MN1851 Section Product Overview Encoder Output Control OutputsMechanical Installation Section Receiving and InstallationReceiving & Installation MN1851 ControlGND Recommended System Grounding 1 phase for CE Recommended System Grounding 1 phase for ULSystem Grounding Ungrounded Distribution System Input Power ConditioningMm2 Wire Size for units without Power SupplyX1 Power Connections BreakerComponents not provided with Control BaldorBaldor Control Baldor Option P Control EarthBreaker Baldor Option S Option P Control Regen ResistorLPxAxxxx-xxx3 only  ImportantLonger bolts may short circuit Holes in the top and bottomEnclosure are for cable clamps. Be sure To use an M4 bolt 12mm in length12 Motor Connections for CE 11 Motor Connections for UL13 Optional M-Contactor Connections X3 Digital Inputs Opto Isolated Inputs uses Cref Control Input WiringX3 Control Inputs & Digital I/O Connections Single Ended Connection Differential ConnectionSignal Name Opto Input Signal Definition Opto Input Signal ConditionsTime Required Duration Process DurationMaO1 Opto Output Signal ConditionsFault Relay X3 Digital OutputsComputer X6 RS232 / 485 ConnectionsNull Modem Cable Connections Control TXDHow many resistors should my system have? What is a termination resistor?Where are these resistors placed? RS485TX+ RX+ Dgnd GND = Twisted PairTX+ Dgnd GND TX+ RX+ DgndReserved Buffered Encoder Output at X7 ConnectorX7 Pin Signal Name X7 Encoder OutputX9 Encoder and Hall Feedback LPxAxxxx-Exxx Address Setting, AS1-1 to AS1-4 for Multi-Drop Applications Section Switch Setting and Start-UpSwitch AS1 Settings Control Address SettingAS1-5 to AS1-8 Description Setting of switches AS1-5 to AS1-8Switch Function Offset TuningProcedure Start-Up ProcedurePower Off Checks Power On ChecksSwitch Setting & Start-Up MN1851 Installing Software on your PC Host Communications SetupSection Operation Windows NT WindowsUsing The Setup Wizard Operation MN1851 Flowchart of the Setup WizardPage Motor parameters. Click Download when finished There are 7 parts to the setup procedure MotorLmcf All Micron Counts / meter Counts / mm Encoder FeedbackEncoder Feedback Motor pitch mm 60.96 Encoder FeedbackOperating Mode Operating Mode Selection ScreenMN1851 Operation Current ParameterMAI4 MAI3 MAI2 MAI1 Software TriggeredProcedure to define home position HomeIndex channel, Capture and Actual Position Drift Set this value. Click Download when finishedEdit SetupMain Menu Choice Descriptions FileMotion TuningWatch FunctionsHelp PLC Program MenuVelocity Parameters RPM m/s Linear MotorMeters/second Overview Section Troubleshooting1Operating Mode Indications MN1851 TroubleshootingLong as the error is less than ± 215 ± Identification Section Specifications & Product DataOutput current by 2.5% per C above 40 C. Maximum SpecificationsTo 3300 feet 1000 meters. Derate the continuous +0 to 40. Above 40 C, derate the continuous and peakDescription Unit Peak output current by 1.1% for each 330 feetVelocity Control 24VDC Logic Power Input Option LPxAxxxx-xxx3 only24VDC Logic Power Input Option LP4Axxxx-xxx3 only Specifications & Product Data MN1851Regeneration Encoder Input FeedbackDimensions Size A, B and CClearance Requirements all sizes 0.06″ 15mm top and bottom EMC Conformity and CE Marking Wiring of Shielded Screened CablesSection CE Guidelines CE Declaration of ConformityEMC Wiring Technique CE Guidelines MN1851Grounding Earth Cable Screens Grounding EMC Installation InstructionsTo Controller Input Signal Cable GroundingSimulated Encoder Output Cable Grounding Encoder Input Cable GroundingCables Section Accessories and OptionsConnectors Mating Connector by connector number for spare partsFo r AC Filter DimensionsAccessories & Options MN1851 Depth = FPackage Regeneration ResistorAccessories & Options MN1851 Manual Tuning Appendix a Manual TuningTools are available to make tuning easier, such as General Tuning RulesMotor There are 7 parts to the setup procedureParameters. Click Download when finished Manual Tuning MN185115240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-15 Drift Parameter Screen Figure A-14 Velocity Parameter Screen DriftFigure A-16 Select Manual Tuning Tracking factor Figure A-17 Inertia and Load Response ExamplesFigure A-18 PI Compensation Menu Page Jog Block Plotting of MoveControl Window Graphic ScreenMN1851 Command Set B-1 Appendix B Command SetLin Ascii Command Set General Syntax General structure of the Ascii commandPulses/rev Resolution Parameters and UnitsEncoder Control Design Failure invalid control design Start-up with Terminal Communication and Command ExamplesExecution Error invalid command Input Buffer Overflow command line exceeded 80 charDrive Parameters typical DRV. prefixed General Settings System ConstantsCommand Set MN1851 Basic System Parameters Motor Parameters MTR. prefixedCommand Description Units Range Default E2 / Par. set Software Limit Switches ParametersVariables None Software Limit Switches Methods MN1851 Command Set B-5Relay PLC ParametersVariables None PLC Methods PLC.LINEAnalog Interface Parameters MN1851 Command Set B-7OCI Interface Parameters Digital Interface ParametersQueries / modifications of Fault Listing Variables X1 Possible Faults X1 Fault Display DescriptionSystem Variables General Variables Variable Communication Settings ParameterMN1851 Command Set B-9 MethodsQueries of System Variables, Status, Faults Single Values Data Record REC. prefixed ParametersData Record REC. prefixed Variable Normal Modes Variables Operation Mode Control Normal Modes ParametersMemory related methods Queries / modifications RAM related Eeprom relatedQuery for actual current command Sys.mod Current mode ParametersCurrent mode Variables Current mode MethodsMN1851 Command Set B-13 Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Variables Velocity mode MethodsJOG.VEL Jog ParametersJOG.TIME JOG.TYPEMN1851 Command Set B-15 Position Controller Position Controller ParametersVariables HW.RES HW.GRFXHW.GRSH HW.PLC Baldor Electric Company MN1851 10/00 C&J Baldor Electric CompanyLin+Drive Servo Control MN1851