Baldor MN1851 manual Section Troubleshooting, Overview, 1Operating Mode Indications

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Section 6

Troubleshooting

Overview

The system troubleshooting procedures involve observing the status of the “Ready” LED, the “DB On” LED and the “Monitor” 7 segment display. The tables in this section provide information related to the indications provided by these devices.

Note: The “Ready” LED can display RED, YELLOW or GREEN color.

Table 6-1Operating Mode Indications

Ready

Monitor

Status

Cause

OFF

OFF

Control Disabled

No Fault.

Green

Decimal

Control Enabled

Normal operating mode. No Fault.

 

Point

 

 

Red

1

Over-voltage fault (DC Bus)

Missing, damaged or wrong REGEN resistor.

 

 

 

Input voltage too high.

Red

3

Over-current fault.

Motor leads shorted or control failure.

 

 

(More than 2X peak current)

Load exceeds motor rating (too much

 

 

 

current).

 

 

 

Accel time set too short.

 

 

 

 

Red

4

Over or Under-voltage fault.

Internal 15VDC supply fault.

Red

5

Encoder fault (or encoder fault).

Encoder or cable short circuit or encoder not

 

 

 

connected (open circuit).

Red

6

Electronic fusing

Control current over-load detected by

 

 

(also see fault 7)

software.

Red

7

I2t limit reached. After a fault is detected,

Cycle time between Acceleration and

 

 

control will run at nominal output current for

Deceleration is too short.

 

 

2.5 seconds then stop. The control is disabled

 

 

 

and the Monitor will first display “7” fault then

 

 

 

the “6” fault.

Control should be relocated to cooler area.

 

 

Control Over-Temperature

 

 

 

Add fans or air conditioning to control

 

 

 

cabinet.

Red

9

User defined fault (see PLC).

 

Red

0

Processor “Watchdog” timeout

Reset control (turn off AC power, wait 1

 

 

 

minute then turn power on).

Green

Move Command not accepted.

More than two move commands have been

 

 

sent to the control. To return to normal

 

 

 

status, send a “Quit” or a new move

 

 

 

command to the control.

 

 

 

A non-initialized buffer line has been called

 

 

 

by the Machine inputs. To return to normal

 

 

 

status, call an initialized buffer line by

 

 

 

MA1-4 or send a “Quit” to the control.

Green

-l

CW Enable switch activated.

CW limit reached. Check X3-10 input.

 

 

 

 

Green

l-

CCW Enable switch activated.

CCW limit reached. Check X3-11 input.

Note: To protect the internal fuse, allow at least 1 minute after power down before turning power on (power Off/On cycle).

MN1851

Troubleshooting 6-1

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Contents Lin+Drive Servo Control Table of Contents Ii Table of Contents MN1851 Minimum system requirementsAppendix a 24VDC Logic Power InputAppendix B Iv Table of Contents MN1851 Section General Information Limited WarrantyCE Compliance Product Notice Intended use Could result in injury or deathCould result in damage to property General Information MN1851Do not touch any circuit board, power device or electrical Connection before you first ensure that power has beenDo not apply AC power before you ensure that grounds are Voltages that are conducted to its power input terminals.General Information MN1851 Section Product Overview Control Outputs Encoder OutputSection Receiving and Installation Mechanical InstallationControl Receiving & Installation MN1851GND Recommended System Grounding 1 phase for UL Recommended System Grounding 1 phase for CEInput Power Conditioning System Grounding Ungrounded Distribution SystemWire Size for units without Power Supply X1 Power ConnectionsBreaker Mm2Baldor Components not provided with ControlBaldor Control Earth BreakerBaldor Option S Option P Control Regen Resistor Baldor Option P Control Important LPxAxxxx-xxx3 onlyHoles in the top and bottom Enclosure are for cable clamps. Be sureTo use an M4 bolt 12mm in length Longer bolts may short circuit11 Motor Connections for UL 12 Motor Connections for CE13 Optional M-Contactor Connections Control Input Wiring X3 Control Inputs & Digital I/O ConnectionsSingle Ended Connection Differential Connection X3 Digital Inputs Opto Isolated Inputs uses CrefOpto Input Signal Conditions Signal Name Opto Input Signal DefinitionProcess Duration Time Required DurationOpto Output Signal Conditions Fault RelayX3 Digital Outputs MaO1X6 RS232 / 485 Connections Null Modem Cable ConnectionsControl TXD ComputerWhat is a termination resistor? Where are these resistors placed?RS485 How many resistors should my system have?= Twisted Pair TX+ Dgnd GNDTX+ RX+ Dgnd TX+ RX+ Dgnd GNDBuffered Encoder Output at X7 Connector X7 Pin Signal NameX7 Encoder Output ReservedX9 Encoder and Hall Feedback LPxAxxxx-Exxx Section Switch Setting and Start-Up Switch AS1 SettingsControl Address Setting Address Setting, AS1-1 to AS1-4 for Multi-Drop ApplicationsSetting of switches AS1-5 to AS1-8 Switch FunctionOffset Tuning AS1-5 to AS1-8 DescriptionStart-Up Procedure Power Off ChecksPower On Checks ProcedureSwitch Setting & Start-Up MN1851 Host Communications Setup Installing Software on your PCSection Operation Windows Windows NTUsing The Setup Wizard Flowchart of the Setup Wizard Operation MN1851Page There are 7 parts to the setup procedure Motor Motor parameters. Click Download when finishedEncoder Feedback Encoder Feedback Motor pitch mm 60.96Encoder Feedback Lmcf All Micron Counts / meter Counts / mmOperating Mode Selection Screen Operating ModeCurrent Parameter MN1851 OperationSoftware Triggered MAI4 MAI3 MAI2 MAI1Home Procedure to define home positionIndex channel, Capture and Actual Position Set this value. Click Download when finished DriftSetup Main Menu Choice DescriptionsFile Edit Tuning Watch Functions MotionPLC Program Menu HelpLinear Motor Velocity Parameters RPM m/sMeters/second Section Troubleshooting 1Operating Mode IndicationsMN1851 Troubleshooting OverviewLong as the error is less than ± 215 ± Section Specifications & Product Data IdentificationSpecifications To 3300 feet 1000 meters. Derate the continuous+0 to 40. Above 40 C, derate the continuous and peak Output current by 2.5% per C above 40 C. MaximumPeak output current by 1.1% for each 330 feet Description Unit24VDC Logic Power Input Option LPxAxxxx-xxx3 only 24VDC Logic Power Input Option LP4Axxxx-xxx3 onlySpecifications & Product Data MN1851 Velocity ControlEncoder Input Feedback RegenerationSize A, B and C DimensionsClearance Requirements all sizes 0.06″ 15mm top and bottom Wiring of Shielded Screened Cables Section CE GuidelinesCE Declaration of Conformity EMC Conformity and CE MarkingCE Guidelines MN1851 EMC Wiring TechniqueGrounding Earth EMC Installation Instructions Cable Screens GroundingInput Signal Cable Grounding Simulated Encoder Output Cable GroundingEncoder Input Cable Grounding To ControllerSection Accessories and Options ConnectorsMating Connector by connector number for spare parts CablesAC Filter Dimensions Accessories & Options MN1851Depth = F Fo rRegeneration Resistor PackageAccessories & Options MN1851 Appendix a Manual Tuning Tools are available to make tuning easier, such asGeneral Tuning Rules Manual TuningThere are 7 parts to the setup procedure Parameters. Click Download when finishedManual Tuning MN1851 Motor15240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-14 Velocity Parameter Screen Drift Figure A-15 Drift Parameter ScreenFigure A-16 Select Manual Tuning Figure A-17 Inertia and Load Response Examples Tracking factorFigure A-18 PI Compensation Menu Page Plotting of Move Control WindowGraphic Screen Jog BlockAppendix B Command Set Lin Ascii Command Set GeneralSyntax General structure of the Ascii command MN1851 Command Set B-1Parameters and Units Pulses/rev ResolutionEncoder Start-up with Terminal Communication and Command Examples Execution Error invalid commandInput Buffer Overflow command line exceeded 80 char Control Design Failure invalid control designGeneral Settings System Constants Command Set MN1851Basic System Parameters Motor Parameters MTR. prefixed Drive Parameters typical DRV. prefixedSoftware Limit Switches Parameters Variables None Software Limit Switches MethodsMN1851 Command Set B-5 Command Description Units Range Default E2 / Par. setPLC Parameters Variables None PLC MethodsPLC.LINE RelayMN1851 Command Set B-7 OCI Interface ParametersDigital Interface Parameters Analog Interface ParametersX1 Possible Faults X1 Fault Display Description Queries / modifications of Fault Listing VariablesSystem Variables General Variables Communication Settings Parameter MN1851 Command Set B-9Methods VariableData Record REC. prefixed Parameters Queries of System Variables, Status, Faults Single ValuesData Record REC. prefixed Variable Operation Mode Control Normal Modes Parameters Memory related methods Queries / modifications RAM relatedEeprom related Normal Modes VariablesSys.mod Current mode Parameters Current mode VariablesCurrent mode Methods Query for actual current commandSys.mod 1 & Sys.mod Velocity mode Parameters Velocity mode VariablesVelocity mode Methods MN1851 Command Set B-13Jog Parameters JOG.TIMEJOG.TYPE JOG.VELPosition Controller Position Controller Parameters MN1851 Command Set B-15Variables HW.GRFX HW.GRSHHW.PLC HW.RESBaldor Electric Company  Baldor Electric Company MN1851 10/00 C&JLin+Drive Servo Control MN1851