Baldor MN1851 manual Control Input Wiring, X3 Control Inputs & Digital I/O Connections

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X1 +24VDC Logic Supply For LPxAxxxx-xxx3 only. A separate 24VDC supply to the “Logic Power” input is required for operation. An external 24 VDC power source must be used. If bus power is lost, the logic circuits are still active if the 24VDC is present. This is important to maintain position reference, for example.

If the control was not ordered with this option, do not connect any voltage to these pins.

X3 Control Inputs & Digital I/O Connections

Control Inputs X3 pins 1 and 2 allows connection of an external analog command input. This input can accept a 0-10VDC or ± 10VDC signal and can be wired as a single ended or differential input, shown in Figure 3-15.

Signal

Source

 

 

 

Figure 3-15

Control Input Wiring

 

Single Ended Connection

 

Differential Connection

 

 

X3

 

 

 

 

X3

 

 

 

 

 

 

 

 

 

 

 

 

1

CMD+

Signal

 

 

1

CMD+

 

 

 

 

 

 

2

CMD-

 

 

2

CMD-

 

 

Source

 

 

 

 

 

 

 

 

3

AGND

 

 

 

3

AGND

 

 

 

 

 

 

 

 

 

 

 

 

 

X3 Digital Inputs - Opto Isolated Inputs (uses CREF, X3-7)

Active High (Sourcing) - If pin X3-7 is grounded, an input is active when it is at +24VDC (+12VDC to +30VDC).

Active Low (Sinking) - If pin X3-7 is at +24VDC (+12VDC to +30VDC), an input is active when it is grounded.

Logic input connections are made at terminal strip X3. Input connections can be wired as active High or active Low as shown in Figure 3-16. X3 pin 7 is the Control Reference point (CREF) for the Opto Isolated Input signals.

Note: An internal 24VDC power supply connection is not available from the control

to power the Opto Input circuits. A customer provided external power source must be used as indicated in Figure 3-16.

Figure 3-16 Active HIGH /LOW Relationship

Active Low

Active High

Input

Note: All Opto inputs are referenced to

 

CREF, X3-7.

(Sink)

(Source)

 

 

 

 

 

+24VDC

GND

A

 

Input

 

 

GND

+24VDC

B

 

A

 

 

 

 

 

 

 

 

 

 

B

 

 

20mA

 

 

20mA

B

+24VDC

9 - 17

B

GND

9 - 17

 

 

 

 

A

GND

7

A

+24VDC

7

 

Typical

 

Typical

 

 

 

 

 

 

Control

 

 

Control

 

Source

 

 

Sink

 

X3

7

8

9

10

11

12

13

14

15

16

17

CREF

CGND ENABLE CW-ENABLE CCW-ENABLE QUIT FAULT RESET HOME FLAG TRIGGER MAI1

MAI2

3-12 Receiving & Installation

MN1851

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Contents Lin+Drive Servo Control Table of Contents Minimum system requirements Ii Table of Contents MN1851Appendix B 24VDC Logic Power InputAppendix a Iv Table of Contents MN1851 CE Compliance Limited WarrantySection General Information General Information MN1851 Product Notice Intended useCould result in injury or death Could result in damage to propertyVoltages that are conducted to its power input terminals. Do not touch any circuit board, power device or electricalConnection before you first ensure that power has been Do not apply AC power before you ensure that grounds areGeneral Information MN1851 Section Product Overview Encoder Output Control OutputsMechanical Installation Section Receiving and InstallationGND Receiving & Installation MN1851Control Recommended System Grounding 1 phase for CE Recommended System Grounding 1 phase for ULSystem Grounding Ungrounded Distribution System Input Power ConditioningMm2 Wire Size for units without Power SupplyX1 Power Connections BreakerBaldor Control Components not provided with ControlBaldor Baldor Option P Control EarthBreaker Baldor Option S Option P Control Regen ResistorLPxAxxxx-xxx3 only  ImportantLonger bolts may short circuit Holes in the top and bottomEnclosure are for cable clamps. Be sure To use an M4 bolt 12mm in length12 Motor Connections for CE 11 Motor Connections for UL13 Optional M-Contactor Connections X3 Digital Inputs Opto Isolated Inputs uses Cref Control Input WiringX3 Control Inputs & Digital I/O Connections Single Ended Connection Differential ConnectionSignal Name Opto Input Signal Definition Opto Input Signal ConditionsTime Required Duration Process DurationMaO1 Opto Output Signal ConditionsFault Relay X3 Digital OutputsComputer X6 RS232 / 485 ConnectionsNull Modem Cable Connections Control TXDHow many resistors should my system have? What is a termination resistor?Where are these resistors placed? RS485TX+ RX+ Dgnd GND = Twisted PairTX+ Dgnd GND TX+ RX+ DgndReserved Buffered Encoder Output at X7 ConnectorX7 Pin Signal Name X7 Encoder OutputX9 Encoder and Hall Feedback LPxAxxxx-Exxx Address Setting, AS1-1 to AS1-4 for Multi-Drop Applications Section Switch Setting and Start-UpSwitch AS1 Settings Control Address SettingAS1-5 to AS1-8 Description Setting of switches AS1-5 to AS1-8Switch Function Offset TuningProcedure Start-Up ProcedurePower Off Checks Power On ChecksSwitch Setting & Start-Up MN1851 Section Operation Installing Software on your PCHost Communications Setup Windows NT WindowsUsing The Setup Wizard Operation MN1851 Flowchart of the Setup WizardPage Motor parameters. Click Download when finished There are 7 parts to the setup procedure MotorLmcf All Micron Counts / meter Counts / mm Encoder FeedbackEncoder Feedback Motor pitch mm 60.96 Encoder FeedbackOperating Mode Operating Mode Selection ScreenMN1851 Operation Current ParameterMAI4 MAI3 MAI2 MAI1 Software TriggeredIndex channel, Capture and Actual Position Procedure to define home positionHome Drift Set this value. Click Download when finishedEdit SetupMain Menu Choice Descriptions FileMotion TuningWatch FunctionsHelp PLC Program MenuMeters/second Velocity Parameters RPM m/sLinear Motor Overview Section Troubleshooting1Operating Mode Indications MN1851 TroubleshootingLong as the error is less than ± 215 ± Identification Section Specifications & Product DataOutput current by 2.5% per C above 40 C. Maximum SpecificationsTo 3300 feet 1000 meters. Derate the continuous +0 to 40. Above 40 C, derate the continuous and peakDescription Unit Peak output current by 1.1% for each 330 feetVelocity Control 24VDC Logic Power Input Option LPxAxxxx-xxx3 only24VDC Logic Power Input Option LP4Axxxx-xxx3 only Specifications & Product Data MN1851Regeneration Encoder Input FeedbackClearance Requirements all sizes 0.06″ 15mm top and bottom DimensionsSize A, B and C EMC Conformity and CE Marking Wiring of Shielded Screened CablesSection CE Guidelines CE Declaration of ConformityGrounding Earth EMC Wiring TechniqueCE Guidelines MN1851 Cable Screens Grounding EMC Installation InstructionsTo Controller Input Signal Cable GroundingSimulated Encoder Output Cable Grounding Encoder Input Cable GroundingCables Section Accessories and OptionsConnectors Mating Connector by connector number for spare partsFo r AC Filter DimensionsAccessories & Options MN1851 Depth = FPackage Regeneration ResistorAccessories & Options MN1851 Manual Tuning Appendix a Manual TuningTools are available to make tuning easier, such as General Tuning RulesMotor There are 7 parts to the setup procedureParameters. Click Download when finished Manual Tuning MN185115240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-15 Drift Parameter Screen Figure A-14 Velocity Parameter Screen DriftFigure A-16 Select Manual Tuning Tracking factor Figure A-17 Inertia and Load Response ExamplesFigure A-18 PI Compensation Menu Page Jog Block Plotting of MoveControl Window Graphic ScreenMN1851 Command Set B-1 Appendix B Command SetLin Ascii Command Set General Syntax General structure of the Ascii commandEncoder Pulses/rev ResolutionParameters and Units Control Design Failure invalid control design Start-up with Terminal Communication and Command ExamplesExecution Error invalid command Input Buffer Overflow command line exceeded 80 charDrive Parameters typical DRV. prefixed General Settings System ConstantsCommand Set MN1851 Basic System Parameters Motor Parameters MTR. prefixedCommand Description Units Range Default E2 / Par. set Software Limit Switches ParametersVariables None Software Limit Switches Methods MN1851 Command Set B-5Relay PLC ParametersVariables None PLC Methods PLC.LINEAnalog Interface Parameters MN1851 Command Set B-7OCI Interface Parameters Digital Interface ParametersSystem Variables General Variables Queries / modifications of Fault Listing VariablesX1 Possible Faults X1 Fault Display Description Variable Communication Settings ParameterMN1851 Command Set B-9 MethodsData Record REC. prefixed Variable Queries of System Variables, Status, Faults Single ValuesData Record REC. prefixed Parameters Normal Modes Variables Operation Mode Control Normal Modes ParametersMemory related methods Queries / modifications RAM related Eeprom relatedQuery for actual current command Sys.mod Current mode ParametersCurrent mode Variables Current mode MethodsMN1851 Command Set B-13 Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Variables Velocity mode MethodsJOG.VEL Jog ParametersJOG.TIME JOG.TYPEVariables MN1851 Command Set B-15Position Controller Position Controller Parameters HW.RES HW.GRFXHW.GRSH HW.PLC Baldor Electric Company MN1851 10/00 C&J Baldor Electric CompanyLin+Drive Servo Control MN1851