Baldor MN1851 manual Product Notice Intended use, Could result in injury or death

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Product Notice Intended use:

These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204 and VDE0160. They are designed for machine applications that require variable speed controlled three phase brushless AC motors.

These drives are not intended for use in applications such as:

–Home appliances

–Mobile vehicles

–Ships

–Airplanes

Unless otherwise specified, this drive is intended for installation in a suitable enclosure. The enclosure must protect the control from exposure to excessive or corrosive moisture, dust and dirt or abnormal ambient temperatures. The exact operating specifications are found in Section 7 of this manual.

The installation, connection and control of drives is a skilled operation, disassembly or repair must not be attempted.

In the event that a control fails to operate correctly, contact the place of purchase for return instructions.

Safety Notice: This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment.

This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment.

–System documentation must be available at all times.

–Keep non-qualified personnel at a safe distance from this equipment.

–Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures.

–Always remove power before making or removing any connections to this control.

PRECAUTIONS: Classifications of cautionary statements.

WARNING:	Indicates a potentially hazardous situation which, if not avoided,
	could result in injury or death.
Caution:	Indicates a potentially hazardous situation which, if not avoided,
	could result in damage to property.

1-2 General Information

MN1851

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Contents Lin+Drive Servo Control Table of Contents Minimum system requirements Ii Table of Contents MN1851Appendix a 24VDC Logic Power InputAppendix B Iv Table of Contents MN1851 Section General Information Limited WarrantyCE Compliance General Information MN1851 Product Notice Intended useCould result in injury or death Could result in damage to propertyVoltages that are conducted to its power input terminals. Do not touch any circuit board, power device or electricalConnection before you first ensure that power has been Do not apply AC power before you ensure that grounds areGeneral Information MN1851 Section Product Overview Encoder Output Control OutputsMechanical Installation Section Receiving and InstallationControl Receiving & Installation MN1851GND Recommended System Grounding 1 phase for CE Recommended System Grounding 1 phase for ULSystem Grounding Ungrounded Distribution System Input Power ConditioningMm2 Wire Size for units without Power SupplyX1 Power Connections BreakerBaldor Components not provided with ControlBaldor Control Baldor Option P Control EarthBreaker Baldor Option S Option P Control Regen ResistorLPxAxxxx-xxx3 only ImportantLonger bolts may short circuit Holes in the top and bottomEnclosure are for cable clamps. Be sure To use an M4 bolt 12mm in length12 Motor Connections for CE 11 Motor Connections for UL13 Optional M-Contactor Connections X3 Digital Inputs Opto Isolated Inputs uses Cref Control Input WiringX3 Control Inputs & Digital I/O Connections Single Ended Connection Differential ConnectionSignal Name Opto Input Signal Definition Opto Input Signal ConditionsTime Required Duration Process DurationMaO1 Opto Output Signal ConditionsFault Relay X3 Digital OutputsComputer X6 RS232 / 485 ConnectionsNull Modem Cable Connections Control TXDHow many resistors should my system have? What is a termination resistor?Where are these resistors placed? RS485TX+ RX+ Dgnd GND = Twisted PairTX+ Dgnd GND TX+ RX+ DgndReserved Buffered Encoder Output at X7 ConnectorX7 Pin Signal Name X7 Encoder OutputX9 Encoder and Hall Feedback LPxAxxxx-Exxx Address Setting, AS1-1 to AS1-4 for Multi-Drop Applications Section Switch Setting and Start-UpSwitch AS1 Settings Control Address SettingAS1-5 to AS1-8 Description Setting of switches AS1-5 to AS1-8Switch Function Offset TuningProcedure Start-Up ProcedurePower Off Checks Power On ChecksSwitch Setting & Start-Up MN1851 Host Communications Setup Installing Software on your PCSection Operation Windows NT WindowsUsing The Setup Wizard Operation MN1851 Flowchart of the Setup WizardPage Motor parameters. Click Download when finished There are 7 parts to the setup procedure MotorLmcf All Micron Counts / meter Counts / mm Encoder FeedbackEncoder Feedback Motor pitch mm 60.96 Encoder FeedbackOperating Mode Operating Mode Selection ScreenMN1851 Operation Current ParameterMAI4 MAI3 MAI2 MAI1 Software TriggeredHome Procedure to define home positionIndex channel, Capture and Actual Position Drift Set this value. Click Download when finishedEdit SetupMain Menu Choice Descriptions FileMotion TuningWatch FunctionsHelp PLC Program MenuLinear Motor Velocity Parameters RPM m/sMeters/second Overview Section Troubleshooting1Operating Mode Indications MN1851 TroubleshootingLong as the error is less than ± 215 ± Identification Section Specifications & Product DataOutput current by 2.5% per C above 40 C. Maximum SpecificationsTo 3300 feet 1000 meters. Derate the continuous +0 to 40. Above 40 C, derate the continuous and peakDescription Unit Peak output current by 1.1% for each 330 feetVelocity Control 24VDC Logic Power Input Option LPxAxxxx-xxx3 only24VDC Logic Power Input Option LP4Axxxx-xxx3 only Specifications & Product Data MN1851Regeneration Encoder Input FeedbackSize A, B and C DimensionsClearance Requirements all sizes 0.06″ 15mm top and bottom EMC Conformity and CE Marking Wiring of Shielded Screened CablesSection CE Guidelines CE Declaration of ConformityCE Guidelines MN1851 EMC Wiring TechniqueGrounding Earth Cable Screens Grounding EMC Installation InstructionsTo Controller Input Signal Cable GroundingSimulated Encoder Output Cable Grounding Encoder Input Cable GroundingCables Section Accessories and OptionsConnectors Mating Connector by connector number for spare partsFo r AC Filter DimensionsAccessories & Options MN1851 Depth = FPackage Regeneration ResistorAccessories & Options MN1851 Manual Tuning Appendix a Manual TuningTools are available to make tuning easier, such as General Tuning RulesMotor There are 7 parts to the setup procedureParameters. Click Download when finished Manual Tuning MN185115240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-15 Drift Parameter Screen Figure A-14 Velocity Parameter Screen DriftFigure A-16 Select Manual Tuning Tracking factor Figure A-17 Inertia and Load Response ExamplesFigure A-18 PI Compensation Menu Page Jog Block Plotting of MoveControl Window Graphic ScreenMN1851 Command Set B-1 Appendix B Command SetLin Ascii Command Set General Syntax General structure of the Ascii commandParameters and Units Pulses/rev ResolutionEncoder Control Design Failure invalid control design Start-up with Terminal Communication and Command ExamplesExecution Error invalid command Input Buffer Overflow command line exceeded 80 charDrive Parameters typical DRV. prefixed General Settings System ConstantsCommand Set MN1851 Basic System Parameters Motor Parameters MTR. prefixedCommand Description Units Range Default E2 / Par. set Software Limit Switches ParametersVariables None Software Limit Switches Methods MN1851 Command Set B-5Relay PLC ParametersVariables None PLC Methods PLC.LINEAnalog Interface Parameters MN1851 Command Set B-7OCI Interface Parameters Digital Interface ParametersX1 Possible Faults X1 Fault Display Description Queries / modifications of Fault Listing VariablesSystem Variables General Variables Variable Communication Settings ParameterMN1851 Command Set B-9 MethodsData Record REC. prefixed Parameters Queries of System Variables, Status, Faults Single ValuesData Record REC. prefixed Variable Normal Modes Variables Operation Mode Control Normal Modes ParametersMemory related methods Queries / modifications RAM related Eeprom relatedQuery for actual current command Sys.mod Current mode ParametersCurrent mode Variables Current mode MethodsMN1851 Command Set B-13 Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Variables Velocity mode MethodsJOG.VEL Jog ParametersJOG.TIME JOG.TYPEPosition Controller Position Controller Parameters MN1851 Command Set B-15Variables HW.RES HW.GRFXHW.GRSH HW.PLC Baldor Electric Company MN1851 10/00 C&J Baldor Electric CompanyLin+Drive Servo Control MN1851