Baldor MN1851 manual Start-Up Procedure, Power Off Checks, Power On Checks

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Start-Up Procedure

Power Off Checks

Before you apply power, it is very important to verify the following:

1.Disconnect the load from the motor shaft until instructed to apply a load. If this cannot be done, disconnect the motor wires at X1-U, V and W.

2.Verify that switches AS1-5 to AS1-8 are set to OFF.

3.Verify the AC line voltage at the source matches the control rated voltage.

4.Inspect all power connections for accuracy, workmanship and tightness.

5.Verify that all wiring conforms to applicable codes.

6.Verify that the control and motor are properly grounded to earth ground.

7.Check all signal wiring for accuracy.

Power On Checks

When power is first applied, the “Monitor” LED display will show four indications if there is no failure found.

8.All segments and decimal point are on.

0Display test.

1Option number of test (1, 2 etc.).

dFinal display with no decimal point (control disabled because AS1-8 = OFF).

Procedure:

1.Apply AC power.

2.Apply logic power (only if your control is equipped with this option).

3.Verify the Monitor LED power on sequence. If “d” is displayed, continue otherwise disconnect AC power and refer to the Troubleshooting procedure.

4.Disconnect AC power.

5.Connect the load to the motor shaft (or connect the motor wires at X1).

6.Apply Logic Power (24VDC) if option is present.

7.Apply AC power.

8.Set switches AS1-7 and AS1-8 to ON.

9.Set switch AS1-8 to OFF (initiate offset tuning).

10.Set switch AS1-7 to OFF.

11.Configure the control using the Setup Software provided. Refer to Section 5 of this manual.

12.Set switch AS1-8 to ON (drive enabled).

13.Perform System Tuning.

The drive is now ready for use.

Note: To protect the internal fuse, allow at least 1 minute after power down before turning power on (power Off/On cycle).

MN1851

Switch Setting & Start-Up 4-3

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Contents Lin+Drive Servo Control Table of Contents Ii Table of Contents MN1851 Minimum system requirementsAppendix a 24VDC Logic Power InputAppendix B Iv Table of Contents MN1851 Section General Information Limited WarrantyCE Compliance Could result in damage to property Product Notice Intended useCould result in injury or death General Information MN1851Do not apply AC power before you ensure that grounds are Do not touch any circuit board, power device or electricalConnection before you first ensure that power has been Voltages that are conducted to its power input terminals.General Information MN1851 Section Product Overview Control Outputs Encoder OutputSection Receiving and Installation Mechanical InstallationControl Receiving & Installation MN1851GND Recommended System Grounding 1 phase for UL Recommended System Grounding 1 phase for CEInput Power Conditioning System Grounding Ungrounded Distribution SystemBreaker Wire Size for units without Power SupplyX1 Power Connections Mm2Baldor Components not provided with ControlBaldor Control Baldor Option S Option P Control Regen Resistor EarthBreaker Baldor Option P Control Important LPxAxxxx-xxx3 onlyTo use an M4 bolt 12mm in length Holes in the top and bottomEnclosure are for cable clamps. Be sure Longer bolts may short circuit11 Motor Connections for UL 12 Motor Connections for CE13 Optional M-Contactor Connections Single Ended Connection Differential Connection Control Input WiringX3 Control Inputs & Digital I/O Connections X3 Digital Inputs Opto Isolated Inputs uses CrefOpto Input Signal Conditions Signal Name Opto Input Signal DefinitionProcess Duration Time Required DurationX3 Digital Outputs Opto Output Signal ConditionsFault Relay MaO1Control TXD X6 RS232 / 485 ConnectionsNull Modem Cable Connections ComputerRS485 What is a termination resistor?Where are these resistors placed? How many resistors should my system have?TX+ RX+ Dgnd = Twisted PairTX+ Dgnd GND TX+ RX+ Dgnd GNDX7 Encoder Output Buffered Encoder Output at X7 ConnectorX7 Pin Signal Name Reserved X9 Encoder and Hall Feedback LPxAxxxx-Exxx Control Address Setting Section Switch Setting and Start-UpSwitch AS1 Settings Address Setting, AS1-1 to AS1-4 for Multi-Drop ApplicationsOffset Tuning Setting of switches AS1-5 to AS1-8Switch Function AS1-5 to AS1-8 DescriptionPower On Checks Start-Up ProcedurePower Off Checks ProcedureSwitch Setting & Start-Up MN1851 Host Communications Setup Installing Software on your PCSection Operation Windows Windows NTUsing The Setup Wizard Flowchart of the Setup Wizard Operation MN1851Page There are 7 parts to the setup procedure Motor Motor parameters. Click Download when finishedEncoder Feedback Encoder FeedbackEncoder Feedback Motor pitch mm 60.96 Lmcf All Micron Counts / meter Counts / mmOperating Mode Selection Screen Operating ModeCurrent Parameter MN1851 OperationSoftware Triggered MAI4 MAI3 MAI2 MAI1Home Procedure to define home positionIndex channel, Capture and Actual Position Set this value. Click Download when finished DriftFile SetupMain Menu Choice Descriptions EditFunctions TuningWatch MotionPLC Program Menu HelpLinear Motor Velocity Parameters RPM m/sMeters/second MN1851 Troubleshooting Section Troubleshooting1Operating Mode Indications OverviewLong as the error is less than ± 215 ± Section Specifications & Product Data Identification+0 to 40. Above 40 C, derate the continuous and peak SpecificationsTo 3300 feet 1000 meters. Derate the continuous Output current by 2.5% per C above 40 C. MaximumPeak output current by 1.1% for each 330 feet Description UnitSpecifications & Product Data MN1851 24VDC Logic Power Input Option LPxAxxxx-xxx3 only24VDC Logic Power Input Option LP4Axxxx-xxx3 only Velocity ControlEncoder Input Feedback RegenerationSize A, B and C DimensionsClearance Requirements all sizes 0.06″ 15mm top and bottom CE Declaration of Conformity Wiring of Shielded Screened CablesSection CE Guidelines EMC Conformity and CE MarkingCE Guidelines MN1851 EMC Wiring TechniqueGrounding Earth EMC Installation Instructions Cable Screens GroundingEncoder Input Cable Grounding Input Signal Cable GroundingSimulated Encoder Output Cable Grounding To ControllerMating Connector by connector number for spare parts Section Accessories and OptionsConnectors CablesDepth = F AC Filter DimensionsAccessories & Options MN1851 Fo rRegeneration Resistor PackageAccessories & Options MN1851 General Tuning Rules Appendix a Manual TuningTools are available to make tuning easier, such as Manual TuningManual Tuning MN1851 There are 7 parts to the setup procedureParameters. Click Download when finished Motor15240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-14 Velocity Parameter Screen Drift Figure A-15 Drift Parameter ScreenFigure A-16 Select Manual Tuning Figure A-17 Inertia and Load Response Examples Tracking factorFigure A-18 PI Compensation Menu Page Graphic Screen Plotting of MoveControl Window Jog BlockSyntax General structure of the Ascii command Appendix B Command SetLin Ascii Command Set General MN1851 Command Set B-1Parameters and Units Pulses/rev ResolutionEncoder Input Buffer Overflow command line exceeded 80 char Start-up with Terminal Communication and Command ExamplesExecution Error invalid command Control Design Failure invalid control designBasic System Parameters Motor Parameters MTR. prefixed General Settings System ConstantsCommand Set MN1851 Drive Parameters typical DRV. prefixedMN1851 Command Set B-5 Software Limit Switches ParametersVariables None Software Limit Switches Methods Command Description Units Range Default E2 / Par. setPLC.LINE PLC ParametersVariables None PLC Methods RelayDigital Interface Parameters MN1851 Command Set B-7OCI Interface Parameters Analog Interface ParametersX1 Possible Faults X1 Fault Display Description Queries / modifications of Fault Listing VariablesSystem Variables General Variables Methods Communication Settings ParameterMN1851 Command Set B-9 VariableData Record REC. prefixed Parameters Queries of System Variables, Status, Faults Single ValuesData Record REC. prefixed Variable Eeprom related Operation Mode Control Normal Modes ParametersMemory related methods Queries / modifications RAM related Normal Modes VariablesCurrent mode Methods Sys.mod Current mode ParametersCurrent mode Variables Query for actual current commandVelocity mode Methods Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Variables MN1851 Command Set B-13JOG.TYPE Jog ParametersJOG.TIME JOG.VELPosition Controller Position Controller Parameters MN1851 Command Set B-15Variables HW.PLC HW.GRFXHW.GRSH HW.RESBaldor Electric Company  Baldor Electric Company MN1851 10/00 C&JLin+Drive Servo Control MN1851