Baldor manual General Information MN1851

Page 9

Caution:

Suitable for use on a circuit capable of delivering not more than the RMS

 

symmetrical short circuit amperes listed here at rated voltage.

 

Horsepower

rms Symmetrical Amperes

 

1–50

5,000

Caution:

To prevent equipment damage, be certain that the input power has

 

correctly sized protective devices installed as well as a power disconnect.

Caution:

Avoid locating the control immediately above or beside heat generating

 

equipment, or directly below water or steam pipes.

Caution:

Avoid locating the control in the vicinity of corrosive substances or

 

vapors, metal particles and dust.

Caution:

Do not connect AC power to the control terminals U, V and W. Connecting

 

AC power to these terminals may result in damage to the control.

Caution:

Baldor recommends not using “Grounded Leg Delta” transformer power

 

leads that may create ground loops and degrade system performance.

 

Instead, we recommend using a four wire Wye.

Caution:

Logic signals are interruptible signals; these signals are removed when

 

power is removed from the drive.

Caution:

Controls are intended to be connected to a permanent main power source,

 

not a portable power source. Suitable fusing and circuit protection devices

 

are required.

 

Caution:

The safe integration of the drive into a machine system is the

 

responsibility of the machine designer. Be sure to comply with the local

 

safety requirements at the place where the machine is to be used. In

 

Europe this is the Machinery Directive, the ElectroMagnetic Compatibility

 

Directive and the Low Voltage Directive. In the United States this is the

 

National Electrical code and local codes.

Caution:

Controls must be installed inside an electrical cabinet that provides

 

environmental control and protection. Installation information for the drive

 

is provided in this manual. Motors and controlling devices that connect to

 

the drive should have specifications compatible to the drive.

Caution:

Do not tin (solder) exposed wires. Solder contracts over time and may

 

cause loose connections.

Caution:

Electrical components can be damaged by static electricity. Use ESD

 

(electro-static discharge) procedures when handling this control.

Caution:

Ensure that encoder wires are properly connected. Incorrect installation

 

may result in improper rotation or incorrect commutation.

Caution:

The holes in the top and bottom of the enclosure are for cable clamps. Be

 

sure to use an M4 bolt 12mm in length. Longer bolts may short circuit the

 

electrical components inside the control.

1-4 General Information

MN1851

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Contents Lin+Drive Servo Control Table of Contents Minimum system requirements Ii Table of Contents MN185124VDC Logic Power Input Appendix aAppendix B Iv Table of Contents MN1851 Limited Warranty Section General InformationCE Compliance Could result in injury or death Product Notice Intended useCould result in damage to property General Information MN1851Connection before you first ensure that power has been Do not touch any circuit board, power device or electricalDo not apply AC power before you ensure that grounds are Voltages that are conducted to its power input terminals.General Information MN1851 Section Product Overview Encoder Output Control OutputsMechanical Installation Section Receiving and InstallationReceiving & Installation MN1851 ControlGND Recommended System Grounding 1 phase for CE Recommended System Grounding 1 phase for ULSystem Grounding Ungrounded Distribution System Input Power ConditioningX1 Power Connections Wire Size for units without Power SupplyBreaker Mm2Components not provided with Control BaldorBaldor Control Breaker EarthBaldor Option S Option P Control Regen Resistor Baldor Option P ControlLPxAxxxx-xxx3 only  ImportantEnclosure are for cable clamps. Be sure Holes in the top and bottomTo use an M4 bolt 12mm in length Longer bolts may short circuit12 Motor Connections for CE 11 Motor Connections for UL13 Optional M-Contactor Connections X3 Control Inputs & Digital I/O Connections Control Input WiringSingle Ended Connection Differential Connection X3 Digital Inputs Opto Isolated Inputs uses CrefSignal Name Opto Input Signal Definition Opto Input Signal ConditionsTime Required Duration Process DurationFault Relay Opto Output Signal ConditionsX3 Digital Outputs MaO1Null Modem Cable Connections X6 RS232 / 485 ConnectionsControl TXD ComputerWhere are these resistors placed? What is a termination resistor?RS485 How many resistors should my system have?TX+ Dgnd GND = Twisted PairTX+ RX+ Dgnd TX+ RX+ Dgnd GNDX7 Pin Signal Name Buffered Encoder Output at X7 ConnectorX7 Encoder Output ReservedX9 Encoder and Hall Feedback LPxAxxxx-Exxx Switch AS1 Settings Section Switch Setting and Start-UpControl Address Setting Address Setting, AS1-1 to AS1-4 for Multi-Drop ApplicationsSwitch Function Setting of switches AS1-5 to AS1-8Offset Tuning AS1-5 to AS1-8 DescriptionPower Off Checks Start-Up ProcedurePower On Checks ProcedureSwitch Setting & Start-Up MN1851 Installing Software on your PC Host Communications SetupSection Operation Windows NT WindowsUsing The Setup Wizard Operation MN1851 Flowchart of the Setup WizardPage Motor parameters. Click Download when finished There are 7 parts to the setup procedure MotorEncoder Feedback Motor pitch mm 60.96 Encoder FeedbackEncoder Feedback Lmcf All Micron Counts / meter Counts / mmOperating Mode Operating Mode Selection ScreenMN1851 Operation Current ParameterMAI4 MAI3 MAI2 MAI1 Software TriggeredProcedure to define home position HomeIndex channel, Capture and Actual Position Drift Set this value. Click Download when finishedMain Menu Choice Descriptions SetupFile EditWatch TuningFunctions MotionHelp PLC Program MenuVelocity Parameters RPM m/s Linear MotorMeters/second 1Operating Mode Indications Section TroubleshootingMN1851 Troubleshooting OverviewLong as the error is less than ± 215 ± Identification Section Specifications & Product DataTo 3300 feet 1000 meters. Derate the continuous Specifications+0 to 40. Above 40 C, derate the continuous and peak Output current by 2.5% per C above 40 C. MaximumDescription Unit Peak output current by 1.1% for each 330 feet24VDC Logic Power Input Option LP4Axxxx-xxx3 only 24VDC Logic Power Input Option LPxAxxxx-xxx3 onlySpecifications & Product Data MN1851 Velocity ControlRegeneration Encoder Input FeedbackDimensions Size A, B and CClearance Requirements all sizes 0.06″ 15mm top and bottom Section CE Guidelines Wiring of Shielded Screened CablesCE Declaration of Conformity EMC Conformity and CE MarkingEMC Wiring Technique CE Guidelines MN1851Grounding Earth Cable Screens Grounding EMC Installation InstructionsSimulated Encoder Output Cable Grounding Input Signal Cable GroundingEncoder Input Cable Grounding To ControllerConnectors Section Accessories and OptionsMating Connector by connector number for spare parts CablesAccessories & Options MN1851 AC Filter DimensionsDepth = F Fo rPackage Regeneration ResistorAccessories & Options MN1851 Tools are available to make tuning easier, such as Appendix a Manual TuningGeneral Tuning Rules Manual TuningParameters. Click Download when finished There are 7 parts to the setup procedureManual Tuning MN1851 Motor15240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-15 Drift Parameter Screen Figure A-14 Velocity Parameter Screen DriftFigure A-16 Select Manual Tuning Tracking factor Figure A-17 Inertia and Load Response ExamplesFigure A-18 PI Compensation Menu Page Control Window Plotting of MoveGraphic Screen Jog BlockLin Ascii Command Set General Appendix B Command SetSyntax General structure of the Ascii command MN1851 Command Set B-1Pulses/rev Resolution Parameters and UnitsEncoder Execution Error invalid command Start-up with Terminal Communication and Command ExamplesInput Buffer Overflow command line exceeded 80 char Control Design Failure invalid control designCommand Set MN1851 General Settings System ConstantsBasic System Parameters Motor Parameters MTR. prefixed Drive Parameters typical DRV. prefixedVariables None Software Limit Switches Methods Software Limit Switches ParametersMN1851 Command Set B-5 Command Description Units Range Default E2 / Par. setVariables None PLC Methods PLC ParametersPLC.LINE RelayOCI Interface Parameters MN1851 Command Set B-7Digital Interface Parameters Analog Interface ParametersQueries / modifications of Fault Listing Variables X1 Possible Faults X1 Fault Display DescriptionSystem Variables General Variables MN1851 Command Set B-9 Communication Settings ParameterMethods VariableQueries of System Variables, Status, Faults Single Values Data Record REC. prefixed ParametersData Record REC. prefixed Variable Memory related methods Queries / modifications RAM related Operation Mode Control Normal Modes ParametersEeprom related Normal Modes VariablesCurrent mode Variables Sys.mod Current mode ParametersCurrent mode Methods Query for actual current commandVelocity mode Variables Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Methods MN1851 Command Set B-13JOG.TIME Jog ParametersJOG.TYPE JOG.VELMN1851 Command Set B-15 Position Controller Position Controller ParametersVariables HW.GRSH HW.GRFXHW.PLC HW.RES Baldor Electric Company MN1851 10/00 C&J Baldor Electric CompanyLin+Drive Servo Control MN1851