Zebra Technologies S-500 manual Battery Replacement

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Routine Care and Adjustment

When the Power Roller is properly adjusted, the backing material should have even tension across its entire width and be wrapped snugly around all Guides and Rollers. If the tension is not even, the media/backing material may slide (walk) to the left or to the right as printing occurs. This can cause print registration problems on the labels.

Figure 26 illustrates an improperly adjusted Backing Rewind Power Roller. On the left side, the backing material is not contacting the Power Roller. The backing has more tension on the right edge than on the left edge.

Use a coin or screwdriver to turn the Power Roller Adjustment.

The Adjustment Mechanism changes the position of the right end of the Roller, while the left end is stationary. The right end moves up and down for tension balance.

Turning this Adjustment in a counterclockwise direction causes the right end of the Power Roller to move DOWN and increases the tension on the right side of the backing material. (Turning the Adjustment in a clockwise direction moves the right end of the Power Roller UP and decreases the tension on the right side.)

Balancing the tension increases the reliability of the printer to provide properly printed labels by preventing the label backing from walking.

Use the FEED Key Self Test (see Chapter 4) or your own label format to print several labels to insure tracking is maintained and tension on both edges of the backing material remains consistent. Remember to remove each label as it is automatically peeled away from the backing.

Battery Replacement

Your printer may be equipped with Battery Backed-Up Memory. The battery used with this feature is a 3 VDC lithium battery.

It is recommended that a qualified service technician replace this battery since internal access to the electronics area of the printer is required. Further information regarding the replacement of this battery is contained in Volume 1 of the Maintenance Manual (part # 44868L for Volume 1 only, order part # 44452L for both Volumes 1 and 2).

Warning: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instruction.

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Contents User’s Guide Proprietary Statement Warranty Information Warranty Information Zebra Software License AgreementMedia Calibration Adjust the Print Darkness AC Power ON/OFF Switch Fro FEEDServicesKey and Pause Key RS-232 Cabling Requirements Unpacking Reporting DamagePrinter Power Up Getting StartedSite Requirements Storage and ReshippingAC Power Cable Voltage SelectionCommunications Tear- Off Mode Media Loading T t i n g S t a r t e dMedia and Ribbon Loading MediaFanfold Media Loading Cutter Mode Media Loading Cutter Option RequiredExternal Rewind Mode Media Loading Fanfold Media Loading in Tear-Off Mode Peel-Off Mode Media LoadingPeel-Off Option Required Removing the Label Backing Material Peel Off Option Required Continuous Media Adjusting the Media SensorNon-Continuous Media Adjusting the Ribbon Supply Spindle Ribbon LoadingRibbon Supply Spindle Normal Position Ribbon Supply Spindle Low-Tension PositionRibbon Removal Loading the RibbonConfiguration and Calibration Option Switch SettingsSwitch Baud Rate SwitchConfiguration Mode Media CalibrationAdjust the Position of the Top of the Label Adjust the Print DarknessAdjust the Media Rest Position Getting Started Printer Operating Modes Tear-Off ModeOperating Your Zebra Stripe Printer Operator Controls AC Power ON/OFF SwitchOperation AC Power ON/OFF Switch Front Panel Lights Front Panel KeysPrinter Status Sensors Sensor What it monitors How it worksBacking Rewind Spindle Full Sensor Position Type this label format Sample ZPL II Label FormatsFormat 1 Simple Text and a Barcode Format 3 Using a Serialized Data Field Format 2 Saving a Label Format As a Graphic ImageLine Type this label format You’ll get this printout Type this label format You’ll get this printoutCleaning Cleaning the ExteriorCleaning the Interior Preventive Maintenance KitRoutine Care and Adjustment Cleaning the PrintheadCutter Module and Catch Tray Location This procedure is on the next Cutter Module Disassembly This procedure is on Reassembled Cutter Module AC Power Fuse Replacement LubricationMechanical Adjustments Print Quality AdjustmentsToggle Pressure Adjustment Toggle Pressure AdjustmentMedia Sensor Position Adjustment Ribbon Supply Spindle AdjustmentBattery Replacement Troubleshooting and Diagnostics Troubleshooting TableTroubleshooting and Diagnostics FlashingTroubleshooting and Diagnostics Troubleshooting and Diagnostics Additional Printer Self Tests Printer DiagnosticsPower-On Self Test Cancel Key Self Test Pause Key Self TestFeed Key Self Test Pause Key Self Test PrintoutFeed Key and Pause Key Extended Printer DiagnosticsMode Key Self Test Page Page Options*Factory-Installed StandardPrinterFonts DefaultPrinterFonts6Dots/mm Page Ard BitmapSmoothFontsPointSizeExamples How to Reach Us Zebra Technical Support Bulletin Board ServiceTechnical Support Zebra’s Corporate OfficesTechnical Support via Mail or Fax Support ServicesTechnical Support Service via Telephone Zebra Technologies Corporation Service Form Product Service and Support Programs Extended Factory Service AgreementThird Party Support And Maintenance Select The Program That Fits Your BusinessWang Customer Services Division Zebra Factory ServicesUser Self Maintenance International Service and Support Zebra Training Programs Operations and Maintenance Courses Course Name Printers CoveredBar Codes at Work LabelingSupport Services Adjusting the Printhead Printhead Position Adjustment ProcedurePrint Quality Adjustment AppendixSignal Levels Hardware Control Signal DescriptionsPrinter Interface Technical Information RS-232 InterfaceInterconnect To DCE Devices RS-232 Cabling RequirementsInterconnect To DTE Devices Parallel Interface Parallel Cabling RequirementsSignal Descriptions Pin No Parallel Connector PinoutGlossary Glossary Index Index