Zebra Technologies S-500 manual Operations and Maintenance Courses, Course Name Printers Covered

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Support Services

Operations and Maintenance Courses

Each Operations and Maintenance Course first introduces the student to various bar code concepts and terminology. Topics include direct thermal/thermal transfer printing, continuous and non-continuous media, thin film thermal printheads, and serial and parallel communication interfaces. After completing this introductory material, the student focuses on printer setup and configuration. Each student sets up a printer, exercises its’ self-test diagnostics, and performs the preventive maintenance procedures required to insure trouble free operation. Mechanical and electrical operations are detailed through the disassembly and reassembly of the printer. Printer options including Cutter, Rewind, Twinax and Coax Interfaces, and memory expansion are installed and adjusted. Critical checks and alignments important to the proper operation of the printer such as media and ribbon sensor sensitivity, spindle maintenance and adjustments, printhead replacement and print quality alignments are discussed and performed by our students. Troubleshooting techniques and common faults are described and reviewed through hands-on exercises. To assist in troubleshooting communications related problems an introduction to the Zebra Programming Language (ZPL® and ZPL II®) is provided. Students review the general structure of ZPL and then interface computers to the Zebra printers and follow a series of exercises which lead them through the steps necessary create and print labels.

Zebra printer courses may be taken separately or bundled together to cover printer families. The following table displays the course offerings currently available.

Course Name

Printers Covered

 

 

105S/160S/Stripe

105S, 160S, S500, S300

105S/160S

105S, 160S

Xi Series

90Xi, 140Xi, 170Xi

Xi/Z14X/Z91

90Xi, 140Xi, Z140, Z142, Z143, Z91

Z14X/Z9XA/Z91

Z140, Z142,Z143, Z91, Z90A, Z92A,

 

Z93A

Z130

Z130

Z22X

Z220, Z221, Z222, Z223

Z9X/105

Z90, Z92, Z93, Z95, Z105

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Contents User’s Guide Proprietary Statement Warranty Information Warranty Information Zebra Software License AgreementMedia Calibration Adjust the Print Darkness AC Power ON/OFF Switch Fro FEEDServicesKey and Pause Key RS-232 Cabling Requirements Unpacking Reporting DamagePrinter Power Up Getting StartedSite Requirements Storage and ReshippingAC Power Cable Voltage SelectionCommunications Tear- Off Mode Media Loading T t i n g S t a r t e dMedia and Ribbon Loading MediaFanfold Media Loading Cutter Mode Media Loading Cutter Option RequiredExternal Rewind Mode Media Loading Fanfold Media Loading in Tear-Off Mode Peel-Off Mode Media LoadingPeel-Off Option Required Removing the Label Backing Material Peel Off Option Required Continuous Media Adjusting the Media SensorNon-Continuous Media Adjusting the Ribbon Supply Spindle Ribbon LoadingRibbon Supply Spindle Normal Position Ribbon Supply Spindle Low-Tension PositionRibbon Removal Loading the RibbonConfiguration and Calibration Option Switch SettingsSwitch Baud Rate SwitchConfiguration Mode Media CalibrationAdjust the Position of the Top of the Label Adjust the Print DarknessAdjust the Media Rest Position Getting Started Printer Operating Modes Tear-Off ModeOperating Your Zebra Stripe Printer Operator Controls AC Power ON/OFF SwitchOperation AC Power ON/OFF Switch Front Panel Lights Front Panel KeysPrinter Status Sensors Sensor What it monitors How it worksBacking Rewind Spindle Full Sensor Position Type this label format Sample ZPL II Label FormatsFormat 1 Simple Text and a Barcode Format 3 Using a Serialized Data Field Format 2 Saving a Label Format As a Graphic ImageLine Type this label format You’ll get this printout Type this label format You’ll get this printoutCleaning Cleaning the ExteriorCleaning the Interior Preventive Maintenance KitRoutine Care and Adjustment Cleaning the PrintheadCutter Module and Catch Tray Location This procedure is on the next Cutter Module Disassembly This procedure is on Reassembled Cutter Module AC Power Fuse Replacement LubricationMechanical Adjustments Print Quality AdjustmentsToggle Pressure Adjustment Toggle Pressure AdjustmentMedia Sensor Position Adjustment Ribbon Supply Spindle AdjustmentBattery Replacement Troubleshooting and Diagnostics Troubleshooting TableTroubleshooting and Diagnostics FlashingTroubleshooting and Diagnostics Troubleshooting and Diagnostics Additional Printer Self Tests Printer DiagnosticsPower-On Self Test Cancel Key Self Test Pause Key Self TestFeed Key Self Test Pause Key Self Test PrintoutFeed Key and Pause Key Extended Printer DiagnosticsMode Key Self Test Page Page Options*Factory-Installed StandardPrinterFonts DefaultPrinterFonts6Dots/mm Page Ard BitmapSmoothFontsPointSizeExamples How to Reach Us Zebra Technical Support Bulletin Board ServiceTechnical Support Zebra’s Corporate OfficesTechnical Support via Mail or Fax Support ServicesTechnical Support Service via Telephone Zebra Technologies Corporation Service Form Product Service and Support Programs Extended Factory Service AgreementThird Party Support And Maintenance Select The Program That Fits Your BusinessWang Customer Services Division Zebra Factory ServicesUser Self Maintenance International Service and Support Zebra Training Programs Operations and Maintenance Courses Course Name Printers CoveredBar Codes at Work LabelingSupport Services Adjusting the Printhead Printhead Position Adjustment ProcedurePrint Quality Adjustment AppendixSignal Levels Hardware Control Signal DescriptionsPrinter Interface Technical Information RS-232 InterfaceInterconnect To DCE Devices RS-232 Cabling RequirementsInterconnect To DTE Devices Parallel Interface Parallel Cabling RequirementsSignal Descriptions Pin No Parallel Connector PinoutGlossary Glossary Index Index