Oki ML521, ML520 manual Failure & Repair Analysis Common Problems

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Service Guide ML520/521

Chapter 4 Failure & Repair Analysis

4.4.05 Common Problems

1. Nothing happens when the unit is powered on.

The unit may not be plugged in. Check the power cord connection to the outlet and to the printer. If a power strip is being used, make sure that it is powered ON. Check to be sure that an external fuse hasn't blown or that a circuit breaker hasn't tripped.

2. The printer does not print when the computer sends data.

The printer may be deselected. If the SEL light is out, press the SEL button to select the printer.

The printer cable may not be securely connected. Check the cable to be sure that it is properly connected to both the PC and the printer.

If you have installed the serial interface board, check to be sure that the board is firmly seated in the printer.

3. A brand new ribbon has been installed and the printing is smeared and streaked.

The plastic shield on the ribbon is either loose or missing. The shield must be left on the ribbon when you are installing the cartridge. To correct this situation, move the printhead to the center of the platen (careful - the printhead may be HOT!) and lift off the ribbon cartridge. Check the ribbon shield. If it is loose, secure it in place properly. If it is missing, locate it and install.

4. Static electricity causes the paper to stick.

In cold, dry weather, static charges can build up on continuous-form paper. This can make the paper cling to the paper separator. If you have this problem during high-volume printing jobs, try moving the single sheet paper guides on the separator together so that the paper rests on the guides rather than on the separator itself.

5. The Print Quality and Character Pitch buttons on the front panel wont work.

The Operator Panel Function Item on the printer MENU can be used to disable these buttons. If the printer is part of a customized system or if it is used by a number of people, the system manager may have used this option to make sure the printer is always set properly.

NOTE:

This feature also prevents access to the Menu. To access the Menu, power OFF the printer, then hold down the SEL key while powering ON.

6.Strange symbols and incorrect fonts appear on the output when a document is printed.

The printer driver that is engaged does not agree with the emulation selected for the printer.

To check the emulation selected, first make sure that paper is loaded. Then, press the SEL and SHIFT buttons simultaneously to enter the Menu Mode. Next, press the GROUP button. This will print the emulation selected.

If the emulation is not the one you want to use, press the SET button to change it to the one you want before exiting the Menu Mode. To exit, press the SEL and SHIFT buttons.

If the emulation is correct, check your software documentation on how to select a printer driver. Then, check to be sure that you have selected one of the drivers listed for that emulation. Refer to the Printer Handbook for emulation/driver selections. The closer the driver is to the top of the list in the Printer

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Contents About This Manual ML520 // ML521 Dot Matrix PrintersService Guide ML520/521 Maintenance & Disassembly Failure & Repair Analysis Illustrated Parts Listing Table of Contents Service Guide ML520/521 Page Product Specifications General Information Microline Printer Weight MicrolinePower Requirements Product SpecificationsAltitude Ambient Temperature and Relative Humidity RHProduct Specifications Agency Approvals 1.5.01 Listings Horiz. DPI Vert. DPI CPI CPSIPS HSDUPC a UPC E EAN Graphics Resolution Front Panel SwitchesEmulations Fonts Near Letter QualityLine Feed Increments Fixed Menu Mode Switch ActionSelects Group Function Form Feed / Load Selects ItemPaper Out Detection Paper LoadingPaper Tear Capabilities Print Method Printhead Type General InformationGap Control Printhead Gap AdjustmentAuto Gap Semi Auto Gap80 12 cpi 320 12 cpi 427 12 cpi Print ModesTypes Card Stock Paper SpecificationsContinuous Form Cut SheetEnvelopes LabelsTransparency Length WeightNumber of Copies ThicknessWidth PaperPrinting Area Eeprom Memory SpecificationsEprom 03 RAMProduct Specifications Consumables 1.9.01 Ribbon Dual Bin Page Product Specifications Pull Tractor Kit Product Specifications Bottom Push Tractor Kit Product Specifications Serial Interface Product Specifications Roll Paper Stand OKISmart Panel Utility Product Specifications OKISmart Typer UtilityReliability Electrical Operation Principles of OperationPrinciples of Operation Main Control Board Principles of Operation Block Diagram Principles of Operation Program ROM RAM LSI Service Guide ML520/521 Principles of Operation Initialization Reset operation initiated by I-PRIME does not reset the MPUPrinciples of Operation Parallel Interface Control Principles of Operation Print Control Principles of Operation LSI/Printhead Interface Principles of Operation Gap Adjust Control Also refer to .1.07 Head Drive Time Principles of Operation Print Compensation ControlService Guide ML520/521 Principles of Operation Line Feed Motor Control Principles of Operation Space Motor Control Principles of Operation Encoder Disk Principles of Operation Operation Panel Page Service Guide ML520/521 Principles of Operation Low Motor Drive Voltage Alarm Principles of Operation Head Drive Time +34 vdc or greater Less than 50%Principles of Operation Head Overheat Alarm Processing Voltage/Signal Purpose Principles of Operation Power Supply CircuitService Guide ML520/521 Principles of Operation Printhead Gap Information Page Service Guide ML520/521 Principles of Operation Line Feed Motor Resistance Principles of Operation Space Motor Resistance Principles of Operation Printhead Operation Page Principles of Operation Printhead Temperature Principles of Operation Spacing Mechanism Principles of Operation Spacing Operation Principles of Operation Head Gap Mechanism Head Gap Setting OperationPage Principles of Operation Ribbon Drive Operation Page Principles of Operation Line Feed Mechanism Change Lever Paper Path Selection LeverPaper Clamp Mechanism Page Rear/Bottom Feed for continuous feed paper Page Principles of Operation Cut Sheet Paper Feed Operation Service Guide ML520/521 Service Guide ML520/521 Service Guide ML520/521 Service Guide ML520/521 Bottom Feed Detection Rear Feed DetectionPage Principles of Operation Support Protector Mechanism Cut Sheet Paper Principles of Operation Automatic Paper LoadPrinciples of Operation Continuous Feed Paper Paper Park Operation Principles of Operation Paper ParkMaintenance & Disassembly General Information Maintenance & Disassembly Maintenance Tools Handbook when the any of the following occur Maintenance & Disassembly Maintenance PrecautionsService Guide ML520/521 Maintenance & Disassembly Preliminary Items Page Perform this procedure Maintenance & Disassembly Printhead AssemblyPage Maintenance & Disassembly Ribbon Protector Perform these procedures 3.2.01 ,53562801 Protector Ribbon Rspl Both B.2.07 Maintenance & Disassembly Gear Case Assembly Maintenance & Disassembly Pull-up Roller Assembly When cleaning, refer to .4 of this Service Handbook Page Installation Maintenance & Disassembly Control Board FjimPage Maintenance & Disassembly Power Supply Assembly Page Perform these procedures 3.2.01 , 3.2.06 , Maintenance & Disassembly Operator Panel PCB LeopPerform these procedures 3.2.01 , 3.2.02 , Maintenance & Disassembly PC Connector56729601 Connector PC HD40 Rspl Both B.2.07 Perform these procedures 3.2.01 , 3.2.02 , 3.2.04 , Page Perform these procedures 3.2.01 , 3.2.06 , 3.2.07 , Maintenance & Disassembly Carriage CableWhen cleaning, refer to .4 of this Service Handbook Maintenance & Disassembly Space RackPage Maintenance & Disassembly Roller/Holder Backup Assembly Maintenance & Disassembly Guide Rail and Adjust Cam Page 51010301 Plate Left Ground Rspl Both B.2.04 Maintenance & Disassembly Left Ground Plate51010201 Plate Right Ground Rspl Both B.2.05 Maintenance & Disassembly Right Ground PlatePerform these procedures 3.2.01 , 3.2.06 , 3.2.07 , 3.2.16 , When lubricating, refer to .5 of this Service Handbook Maintenance & Disassembly Platen AssemblyPage Maintenance & Disassembly Paper Chute Assembly Page Maintenance & Disassembly Line Feed Motor Assembly 56627201 Cord Connection Line Feed Rspl Both B.2.04 50923201 Spring Reset Rspl Both B.2.05 Maintenance & Disassembly Reset SpringMaintenance & Disassembly Idle Gear and Change Lever Page Maintenance & Disassembly Pressure Spring Page Maintenance & Disassembly Carriage Shaft Page Maintenance & Disassembly Leaf Spring Page Maintenance & Disassembly Bottom Paper Sensor Levers Page Maintenance & Disassembly Front Pressure Roller Assembly Page Maintenance & Disassembly Tractor Assembly Page Page Maintenance & Disassembly Main Frame Service Guide ML520/521 Procedure Setup Phase Printhead Gap Modification Phase Parallel Adjustment PhaseVerification Phase Page SEL + FF/LOAD Maintenance & Disassembly Key Combinations DescriptionPrinting the Menu Menu ModeReset Menu to Factory Defaults ProcedureLimited Operation General Information Page Group Setting Maintenance & Disassembly Menu SettingsValid Yes No Page Maintenance & Disassembly Top of Form General Information Setting Top of FormReset the Top of Form to Factory Default Maintenance & Disassembly Paper Park General Information Procedure Continuous Feed to Single SheetProcedure Single Sheet to Continuous Feed Maintenance & Disassembly Tear Feature Vertical Line Spacing Problems Maintenance & Disassembly Forms Tear OffChecking Top of Form with Form Tear Off Activated UsingFactory default Top of Form Setting is 1 inch Cleaning Maintenance & DisassemblyCleaning Schedule Cleaning ToolsLubrication Schedule LubricationLubrication Types Lubrication AmountsAreas Not Lubricated Return for Service Shipping InstructionsAll Other Returns Failure & Repair Analysis Introduction Service Guide ML520/521 Header Failure & Repair Analysis Firmware Revision IdentificationService Guide ML520/521 Failure & Repair Analysis Problem Lists Course Critique Failure & Repair Analysis Reporting Methods OkilinkFax Number Mailing AddressTechnical Service Bulletins OkilinkFaxable Facts Service Guide ML520/521 Alarm Lamp Blinks Fatal Errors Failure & Repair Analysis Problem CategoriesOperational Errors Alarm Lamp Lights Paper End/Jam ConditionsStart Failure & Repair Analysis Start Here FlowchartThis Service Handbook Failure & Repair Analysis Tips for Preventing Image ProblemsFailure & Repair Analysis Common Problems Always power OFF the printer before you turn the platen knob Page Uneven Print Density Inconsistent Line Feed Smeared PrintDrifting Margin Failure & Repair Analysis Left Margin Drifting Problem Failure & Repair Analysis Fault AlarmsAlar Utility PRO NLQ HSD Menu Blinkin Kin Refer to RAP Page Service Guide ML520/521 Failure & Repair Analysis RAP Index RAP Number Description Start Page Failure & Repair Analysis RAP 02 No Spacing Operation Page Failure & Repair Analysis RAP 03 Printhead Homing Error Page Service Guide ML520/521 Failure & Repair Analysis RAP 05 Printhead Pins Not Firing Failure & Repair Analysis RAP 06 Poor Print Quality Failure & Repair Analysis RAP 07 Ribbon Feed Problem Failure & Repair Analysis RAP 08 Line Feed Problem Page Failure & Repair Analysis RAP 09 Operation Panel Malfunction Failure & Repair Analysis RAP 10 Parallel Interface Problem Page Failure & Repair Analysis RAP 11 Serial Interface Problem Handbook Printer Tests Procedure Page Failure & Repair Analysis Font Test General Information Page Failure & Repair Analysis Serial Interface Loopback Test Loopback Connector ConfigurationPage Failure & Repair Analysis Serial Cable Information Service Guide ML520/521 Service Guide ML520/521 Hex Data Dump ExampleService Guide ML520/521 Layout Diagram Service Guide ML520/521 Failure & Repair Analysis Line Feed Motor Resistance Failure & Repair Analysis Space Motor Resistance Service Guide ML520/521 Chapter a Reference Charts Description Board Designation Section Main Controller BoardOperator Panel Board Chapter a Reference Charts Board Layout Firmware SwitchesFuses JumpersPage Shift Page Chapter a Reference Charts Power Supply Assembly Function Page Chapter a Reference Charts Space Motor Board Function Page Masked to the MPU Socket is empty Page Service Guide ML520/521 Chapter B Illustrated Parts Listing Format Remember Chapter B Illustrated Parts Listing Current Part NumbersRspl 520 521Both Placing a Parts Order Charts Chapter B Illustrated Parts Listing Overview Refer to CommentsComments Refer to 53067201 2PA4094-7382G1 Cover Access Wide Rspl ROM PCB Leop Service Guide ML520/521 Page Service Guide ML520/521 Page Service Guide ML520/521 Page Page Service Guide ML520/521 N/A Service Guide ML520/521 PCB Lxhi Service Guide ML520/521 PCB Ncsf 52107001 N/A Ribbon Black Consumable Both Chapter B Illustrated Parts Listing ConsumablesTo B.1.02 Comments ReferService Guide ML520/521 Page Okidata P/N Oki-J Description Comments Refer Comments Refer
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