Stanley Black & Decker EP30250 user manual Troubleshooting, EP30200

Page 14

TROUBLESHOOTING

EP30250

In order to perform this trouble shooting you will need: voltmeter, 8 mm and 10 mm spanners, hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for S15 pistol.

Working material

 

Are the bonds in good condition - no breaks, clean ?

 

 

Are the pins of the correct type ?

 

Grinding wheeel

 

Is the grinding wheel the approved type ?

 

 

The Tyrolit is a silicon free wheel.

 

 

 

You can use a steel carbide wheel.

 

Brazing gun

 

No other wheels are allowed.

 

 

 

 

 

S 15

 

Check cables, plugs.

 

 

 

Does axle move easily with pin and ring installed ?

 

Are the pin and ring holders bent ?

 

 

 

Unscrew the front of the gun and open carefully. Smell if there is burning, otherwise

 

 

clean and replace.

 

 

 

Check the lifting height with the control instrument.

Ground magnet

 

Is the magnet broken ( between the plates) ?

 

 

Is the plug well screwed in ?

 

 

 

Make sure the contact surfaces are even.

 

Electronic units

Check cables and connections for play.

 

 

Are the contact on the cables damaged ?

 

 

Are the knobs loose ?

 

 

Are the fuses whole ?

 

 

Open the panel, check for a burnt smell, ( the breaker can have burnt out )

 

Check that cables are attached correctly.

 

 

Make a full optical control.

 

EP30200

 

 

 

 

 

 

 

 

 

PROBLEM

 

CAUSE

 

SOLUTION

Brazing pin does not ignite

 

 

 

Test batteries for proper charge. Replace and/or

or does not ignite long

 

Batteries not charged or are defective.

 

 

 

charge as necessary.

enough.

 

 

 

 

 

 

Blown fuse.

 

Check fuses.

 

 

 

 

Check that surface magnetic ground is applied to

 

 

Magnetic ground faulty.

 

is ground clean. Check magnetic ground cable

 

 

 

 

and plug for damage.

 

 

Faulty cables.

 

Check gun cables and plugs for damage.

 

 

Bonding surface contaminated.

 

Check that the brazing surface is ground clean.

Braze is faulty.

 

Batteries not charged or are defective.

 

Test batteries for proper charge. Replace and/or

 

 

charge as necessary.

 

 

Incorrect PIN TYPE setting.

 

Check PIN TYPE setting on the control box.

 

 

 

 

Check that surface magnetic ground is applied to

 

 

Magnetic ground faulty.

 

is ground clean. Check magnetic ground cable

 

 

 

 

and plug for damage.

 

 

Bonding surface contaminated.

 

Check that the brazing surface is ground clean.

 

 

Incorrect grinding wheel is used.

 

Use only Tyrolit grinding wheels or carbide burr.

 

 

Ceramic ring was not positioned

 

Ensure ring is positioned correctly.

 

 

square to the lug.

 

 

 

 

 

 

 

Brazing pin not positioned correctly in

 

Ensure pin is positioned correctly.

 

 

lug hole.

 

 

 

 

 

14 ► EP30200 / EP30250 User Manual

 

Image 14
Contents EP30 Declaration of Conformity Weisbeck, AndyTable of Contents Safety Symbols Local Safety RegulationsSafety Precautions Initial Setup and Battery Charging EP30200 OperationPlacing the Grounding Cable Select Pins and RingsPrepare the Rail Surface Changing PIN and Ring HolderSET Control for PIN Size Adjusting Brazing PIN Distance to Braze SurfaceLoading PIN and Ring EP30 does not have a power switch Connect EP30250 OperationCheck that all parts were received Brazing instruction Accessories EP300 BrazingEP30250 Maintenance PIN HoldersEP30200 TroubleshootingEP30250 Equipment Maintenance & Care Specifications AccessoriesPIN & Ring Holders Brazing Pins & Ceramic Rings Standard Brazing PinsCeramic Rings Cable Lugs for Pin Brazing to railConnectors Bonding Cable with Lugs for Pin BrazingGrinder Abrasives Fuses, Chargers, & BatteriesCables GrinderTools GunsPlugs EP30 Parts Illustration Internal Electronic Control BOX EP30 Parts List