Allstar Products Group ANSI/UL 325 owner manual PRE-INSTALLATION Notes

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The Allstar Gate Star 4000 (GS4000) Vehicular Gate Operator will provide convenience and assurance to the ultimate users for many years. It is ruggedly built of the finest materials and has been thoroughly inspected and tested at the Allstar factory. It has many features that will aid in the installation and testing of the complete gate system. The GS4000 is certified to comply with UL Standard for Safety 325, as revised March 1, 2000. (115 Volt version only.)

NOTICE - BEFORE ATTEMPTING INSTALLATION, READ THIS MANUAL CAREFULLY SO YOU WILL BE THOROUGHLY FAMILIAR WITH THE FEATURES OF THE GS4000 AND ITS PROPER INSTALLATION PROCEDURES.

The GS4000 Vehicular Swing Gate Operator is designated a Class I Residential Vehicular Swing Gate Operator, and is intended to operate a vehicular swing gate installed on a residential home, maximum of four single families in the dwelling, or a garage or parking area associated with that home. The GS4000 vehicular gate operator is also designated Class II (Commercial location or multi-family home); III (industrial location not intended to service the general public); and IV (secure or restricted access locations, ie. airports and prisons). The GS4000 may be used in any Class location.

Because the Allstar GS4000 (as well as gate operators sold by other manufactures) is designed to start and move gates weighing as much as 1000 pounds,---the Allstar GS4000 is capable of producing high levels of force. It is important in the design of the total gate system that designers, installers and users be aware of the hazards that may be associated with the IMPROPER design, installation and use of Vehicular Gate systems and Gate Operators.

The gate operator is only one part of a complete automatic gate operating system. As each location and usage is different, a properly designed system will include all applicable safety devices.

The GS4000 CGA2K™ Technology provides several features that can help reduce the hazards of your gate system.

Built-In Overload Detector Sensing System

The Allstar GS4000 has a built-in "overload detector" that can help reduce the hazards of your gate system. This device, however, must not be considered as the primary defense system. Consider all available options (electric leading edges, photoelectric sensors, protective screen mesh, etc) to eliminate hazards in your gate system design.

The Allstar GS4000 built-in overload detector will activate if there is an abrupt increase in motor current above that normally required to move the gate. The overload detection point is an adjustable setting that must be determined at the time of installation. This setting must be tested periodically to ensure proper operation. Diligent maintenance of the gate hinges and hardware will assure the most responsive operation of the overload detector. See pages 17 & 23.

ADVISE THE PURCHASER TO CHECK THE SENSITIVITY OF THE OVERLOAD PERIODICALLY AND, AFTER REMOVING THE CONTROL BOX COVER, LOG THE DATE TESTED ON THE LOG LOCATED ON PAGE TWO OF THIS MANUAL (See Figure 1, pg. 2.)

PRE-INSTALLATION NOTES

The GS4000 is also provided with a Torque Limiter that may be adjusted to "slip" when an obstruction is encountered. However, the purpose of the Torque Limiter is to protect the GS4000 mechanical parts. Whether the overload is activated before the Torque Limiter slips will depend upon the "tightness" of the adjustment of the Torque Limiter. This adjustment will be explained in the final check out of the GS4000.

Connections for External Entrapment Prevention Sensors

Because all gate system installations are different, the GS4000 control panel provides independent connections for Open and Close non- contact (photoelectric) and contact (edge) sensors. In this way a photoelectric sensor could be utilized to guard the gate area when closing and an edge sensor would provide the protection when opening. Depending on the particular application a combination contact and non- contact sensor protection system for the open and close directions may provide more effective entrapment protection than a single device for both directions. See pages 4, 5, 13, 18, 24, and 25.

NOTICE - THE IMPORTANT SAFEGUARDS AND INSTRUCTIONS IN THIS MANUAL CANNOT COVER ALL POSSIBLE CONDITIONS AND SITUATIONS WHICH MAY OCCUR DURING ITS USE. IT MUST BE UNDERSTOOD THAT COMMON SENSE AND CAUTION MUST BE EXERCISED BY THE PERSON(S) INSTALLING, MAINTAINING AND OPERATING THE EQUIPMENT DESCRIBED HEREIN. DO NOT USE THIS EQUIPMENT FOR ANY OTHER THAN ITS INTENDED

PURPOSE — OPERATING A SWING GATE.

Audio Alarm and AlarmAble™ Open/Close Push Button Enable- on-Alarm Only (Patent No. 6,611,205)

The GS4000 has an audio alarm that sounds when a second occurrence of the built-in overload activation is registered before an end limit (open or close) is reached. The alarm continues to sound warning until a fixed wire input is activated or five (5) minutes pass. As with the built-in overload detector, Diligent maintenance of the gate hinges and hardware will avoid nuisance operation of the overload detector and thereby avoid nuisance operation of the audio alarm. Allstar’s patented AlarmAble™ Open/Close Push Button Enable-on-Alarm Only feature can be set to provide a secure control station that will be functional in an emergency situation. See pages 18, 19, 24, and 25.

SMART™ Self Adjusting MAximum Run Timer

The GS4000 has a Self adjusting MAximum Run Timer, SMART™. The amount of time for the first few cycles of operation are registered and averaged within the motor controller circuitry. After the first few initial cycles, if the gate is activated and no other command is given or an end limit (open or close) is not reached in the previously counted cycle time plus approximately 4 seconds, the operator will be turned off. See page 22.

OTHER FEATURES

Auto Close Timer: Adjustable from 2 to 60 seconds, provides an automatic closure of the gate from the full open position. See page 19.

Timer Re-close On/Off Switch: Enables an automatic closure of the gate from a partially closed position if the close movement was initiated by the Auto Close Timer and the close cycle was interrupted by a non-contact (photoelectric) sensor input. See page 20.

Diagnostic LEDs on the Motor Controller Board: Provides a visual indication of the status of the gate system operation. See page 20.

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Contents Gate Star WA R N I N G H I G H V O LTA G E Table of ContentsConnections for External Entrapment Prevention Sensors PRE-INSTALLATION NotesPinch Points Entrapment Zone Electric Gate Edge Gate System Design and Installation Safety Check ListDeath Gate System Design InstallationAS the Installer YOU are Responsible for Moving GatePreparing the Site Concrete PADPlacing the Vehicle Detector Loops Vehicle Detector Loop Blanking for Swing Gates Loop DiagramsElectrical Power Requirements Other Voltages and 3 Phase SystemsService Conduit Tools Required Installing the OperatorPlacing the GS4000 Mechanical Unit Installing the GS4000 ARMElectrical Hook UP Installing the GS4000 Control BOXAdditional Lightning Protection Connecting the AC Wiring Volt InstallationsWiring the Mechanical Unit to the Control BOX Right Hand and Left Hand InstallationBI-PARTING Wiring Accessory Equipment HOOK-UPBi-Parting Installation Limit & Motor Wiring Diagram Wiring Radio Receivers to the Terminal Strip Four Wire ReceiversWiring a 3-BUTTON Station Vehicle Detector Power Wiring a KEYPAD, Card Reader or Telephone Entry SystemConnecting the Vehicle Detector Wiring Vehicle DetectorsConnecting the Loop Wires Presetting the Motor Overload Sensitivity PotentiometersClose Photo SwitchClose Shadow LoopOPEN/CLOSE Push Button ENABLE/ Disable Patent no ,611,205 Setting the Limit SwitchesSetting the Switch Selectable Options NO-LOAD Test ModeTimer to Close Setting Applying Power to the GS4000Indicator Lamps Final Setting of the Close Timer Starting the Operator Final SettingsPRE Running Checklist Smart Setting Maximum RUN TimerFinal Setting of the Motor Overload Sensitivity Installation Notes for Auxiliary EquipmentTo the Owner/End User of Allstar’s GS4000 Precautions for Pedestrian Traffic or Residential AreasBasic Operational Guide Entrapment ZonePinch Points Entrapment Zone GS4000 Mechanical Unit Exploded View Mechanical Unit Exploded ViewARM KIT & Control BOX Exploded View & Parts Mechanical Unit Parts ListPhysical Drive Technical Specifications

ANSI/UL 325 specifications

Allstar Products Group is a prominent manufacturer in the realm of access control and safety products, and its commitment to quality is evidenced by its compliance with ANSI/UL 325 standards. These standards are essential for ensuring the safety and reliability of automatic gates and their related components, focusing on minimizing risks associated with entrapment and injury.

One of the key features of Allstar's ANSI/UL 325 compliant products is their advanced safety mechanisms. These include integrated sensing technology that detects the presence of objects or obstacles in the path of the gate, effectively preventing accidents. This safety technology often encompasses features such as photo eyes and edge sensors that can immediately halt or reverse the movement of a gate if an obstruction is detected.

Additionally, Allstar’s product range is notable for its robust design and durability. Built to withstand various environmental conditions, these products use high-quality materials that ensure longevity and reliability, meeting the stringent demands of both residential and commercial applications. The designs are also forward-thinking, incorporating user-friendly features that allow for easy installation and maintenance.

Another characteristic that sets Allstar apart is their integration of advanced technologies. Many of their products support smart technology, enabling users to control their gates through mobile applications or remote access systems. This integration allows for convenience and enhanced security, providing real-time alerts and status updates.

Allstar Products Group also emphasizes compliance to facilitate peace of mind for users. All their ANSI/UL 325 certified products undergo rigorous testing procedures to ensure they meet the stringent safety and performance requirements set forth by the American National Standards Institute and Underwriters Laboratories. This adherence to such standards not only assures consumers of reliability but also aligns with the industry’s best practices.

In conclusion, Allstar Products Group’s ANSI/UL 325 compliant products exemplify cutting-edge safety features, robust construction, and advanced technology integration. Their commitment to quality and safety ensures that customers can enjoy the benefits of automatic gate systems with confidence, knowing that they adhere to the highest safety standards in the industry.
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