Allstar Products Group ANSI/UL 325 Placing the GS4000 Mechanical Unit, Installing the GS4000 ARM

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C: INSTALLING THE OPERATOR

HARDWARE

LEGEND

1 (1 EA) 1/2-13 X 2” BOLT & 1/2 FLAT WASHER

2(2 EA) 1/2-13

NYLOCK NUT & 1/2” FLATWASHER

3(2 EA) 5/16-18 X

5/8L SQ HEAD SET SCREWS

4(1 EA) 1/2-13 X 2- 3/4” BOLT & 1/2

FLAT WASHER

5(2 EA) 1/4 -20 X 1-1/2” BOLT & 1/4

FLAT WASHER

6(2 EA) 1/4-20 HEX NUT, INT TOOTH LOCK WASHER, 1/4 FLAT WASHER

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** HARDWARE NOT TO SCALE **

Figure 9: Arm Positions

PLACING THE GS4000 MECHANICAL UNIT

TO

REVIEW:

Make sure the correct position of the GS4000

Remove the rain seal from the shaft of the GS4000. SAVE IT! The

MECHANICAL UNIT from the center line of the gate hinge pivot

point to the center line of the GS4000 is in accordance with the drawing

rain seal will be used later. Next, remove the cover from the GS4000

of Figure 6.

 

 

MECHANICAL UNIT by removing the 1/4 inch diameter bolts on each

 

 

 

 

 

side of the Unit and set it aside. It is one of the last items that will be

INSTALLING THE GS4000 ARM

 

replaced at the completion of the installation.

 

The recommended procedure for attaching the GS4000

Temporarily locate the Gate Bracket on the Gate with C-clamps or

MECHANICAL UNIT to the concrete pad (for those installations

by tack welding.

Install the gate bracket to the gate so the gate

where the anchor bolts were not previously installed) is first to locate

arm will be level when connected to the GS4000. See Figure 9 for

and drill the hole for the mounting hole nearest to the gate post. Locate

positioning of the Gate Bracket.

 

this hole by referring to the diagram in Figure 6. After placing a bolt in

Loosen the adjustment nut of the Torque Limiter located on the top

the hole, mark and drill the remaining three holes. This can be

of the Gear Box on the GS4000 MECHANICAL UNIT with the 1-

accomplished with the operator in place.

5/8 hex socket.

This is done by removing the small set screw on

Before inserting the concrete bolts, make sure the GS4000

the large nut and loosening the nut.

 

MECHANICAL UNIT is level. If any corners of the GS4000 are

For

the

installation shown in Figure 9, attach the Crank

Arm

resting above the pad, flat washers may be inserted under the

Extension to the Crank Arm with the (2) 1/4-20 x 1-1/2” long bolts

MECHANICAL UNIT. Place the flat washers, lock washers and nuts

provided. The overall length of the cranking arm is now 33 5/8”

on the concrete bolts and tighten securely.

from the center of the Output Shaft to the center of the pivot at the

For previously placed anchor bolts, the procedure is the same except

“elbow.”

Note that the cranking arm is adjustable to (5) possible

that the bolts will already be in place. If 1/2" diameter anchor bolts

settings:

32-1/8”, 30-5/8”, 29-1/8”, 27-5/8” and 26-1/8” long.

 

were set, the 3/4" mounting holes on the GS4000 MECHANICAL

Install the Crank Arm and Extension on the GS4000 main shaft and

UNIT will allow some adjustment for desired alignment. Washers can

make sure the Crank Arm swings freely from side to side. Connect

be used under the GS4000 MECHANICAL UNIT to accurately level

the Gate Arm to the Crank Arm Extension and the Gate Bracket.

the unit as above.

With the Gate in the closed position, the "elbow" will be up against

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the closed position stop on the Crank Arm Extension. The Gate

should be in the properly closed position. (See Figure 9.)

 

DRIVE

 

Loosen the Stop Pall on the large output drive sprocket located on

SPROCKET

the output shaft on the GS4000 MECHANICAL UNIT. (See Figure

 

 

10.)

Move the Gate to the fully open, 90 degree position.

The

 

Arm extension should fold back over the arm as shown in Figure 9.

 

If it doesn't, some adjustment of the gate bracket or operator

STOP PALL

position may be necessary. With the gate in the fully open

position, adjust the stop pall on the sprocket against the stop on the

 

GS4000 frame and tighten the set screw. Open and close the gate

 

several times until you are satisfied that the arm position is correct.

 

Finish welding or bolting the Gate Bracket to the Gate and remove

STOP

the C-clamps.

 

 

 

 

 

 

 

Figure 10: Stop Pall

 

 

 

 

 

10

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Contents Gate Star Table of Contents WA R N I N G H I G H V O LTA G EPRE-INSTALLATION Notes Connections for External Entrapment Prevention SensorsGate System Design and Installation Safety Check List Pinch Points Entrapment Zone Electric Gate EdgeMoving Gate Gate System Design InstallationAS the Installer YOU are Responsible for DeathConcrete PAD Preparing the SitePlacing the Vehicle Detector Loops Loop Diagrams Vehicle Detector Loop Blanking for Swing GatesOther Voltages and 3 Phase Systems Electrical Power RequirementsService Conduit Installing the Operator Tools RequiredInstalling the GS4000 ARM Placing the GS4000 Mechanical UnitInstalling the GS4000 Control BOX Electrical Hook UPRight Hand and Left Hand Installation Connecting the AC Wiring Volt InstallationsWiring the Mechanical Unit to the Control BOX Additional Lightning ProtectionAccessory Equipment HOOK-UP BI-PARTING WiringBi-Parting Installation Limit & Motor Wiring Diagram Four Wire Receivers Wiring Radio Receivers to the Terminal StripWiring a 3-BUTTON Station Wiring Vehicle Detectors Wiring a KEYPAD, Card Reader or Telephone Entry SystemConnecting the Vehicle Detector Vehicle Detector PowerPresetting the Motor Overload Sensitivity Potentiometers Connecting the Loop WiresShadow Loop SwitchClose Close PhotoNO-LOAD Test Mode Setting the Limit SwitchesSetting the Switch Selectable Options OPEN/CLOSE Push Button ENABLE/ Disable Patent no ,611,205Applying Power to the GS4000 Timer to Close SettingIndicator Lamps Smart Setting Maximum RUN Timer Starting the Operator Final SettingsPRE Running Checklist Final Setting of the Close TimerInstallation Notes for Auxiliary Equipment Final Setting of the Motor Overload SensitivityPrecautions for Pedestrian Traffic or Residential Areas To the Owner/End User of Allstar’s GS4000Entrapment Zone Basic Operational GuidePinch Points Entrapment Zone Mechanical Unit Exploded View GS4000 Mechanical Unit Exploded ViewMechanical Unit Parts List ARM KIT & Control BOX Exploded View & PartsTechnical Specifications Physical Drive

ANSI/UL 325 specifications

Allstar Products Group is a prominent manufacturer in the realm of access control and safety products, and its commitment to quality is evidenced by its compliance with ANSI/UL 325 standards. These standards are essential for ensuring the safety and reliability of automatic gates and their related components, focusing on minimizing risks associated with entrapment and injury.

One of the key features of Allstar's ANSI/UL 325 compliant products is their advanced safety mechanisms. These include integrated sensing technology that detects the presence of objects or obstacles in the path of the gate, effectively preventing accidents. This safety technology often encompasses features such as photo eyes and edge sensors that can immediately halt or reverse the movement of a gate if an obstruction is detected.

Additionally, Allstar’s product range is notable for its robust design and durability. Built to withstand various environmental conditions, these products use high-quality materials that ensure longevity and reliability, meeting the stringent demands of both residential and commercial applications. The designs are also forward-thinking, incorporating user-friendly features that allow for easy installation and maintenance.

Another characteristic that sets Allstar apart is their integration of advanced technologies. Many of their products support smart technology, enabling users to control their gates through mobile applications or remote access systems. This integration allows for convenience and enhanced security, providing real-time alerts and status updates.

Allstar Products Group also emphasizes compliance to facilitate peace of mind for users. All their ANSI/UL 325 certified products undergo rigorous testing procedures to ensure they meet the stringent safety and performance requirements set forth by the American National Standards Institute and Underwriters Laboratories. This adherence to such standards not only assures consumers of reliability but also aligns with the industry’s best practices.

In conclusion, Allstar Products Group’s ANSI/UL 325 compliant products exemplify cutting-edge safety features, robust construction, and advanced technology integration. Their commitment to quality and safety ensures that customers can enjoy the benefits of automatic gate systems with confidence, knowing that they adhere to the highest safety standards in the industry.
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