Sony MZ-R900 service manual Section Servicing Notes, Flexible Circuit Board Repairing

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MZ-R900

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts.

The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

In performing the repair with the power supplied to the set, removing the MAIN board causes the set to be disabled.

In such a case, fix a convex part of the open/close detect switch (S806 on MAIN board) with a tape in advance.

Handle the FLEXIBLE board (overwrite head) with care, as it has been soldered directly to the MAIN board.

In repairing the component side of MAIN board, connect the FLEXIBLE board (overwrite head) and the MAIN board with the lead wires in advance. (See page 7)

FLEXIBLE board (Over write head)

Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight.

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (LCX-4R)

The laser diode in the optical pick-up block may suffer electro- static break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform mea- sures against electrostatic break-down sufficiently before the op- eration. The flexible board is easily damaged and should be handled with care.

laser-tap

OPTICAL PICK-UP FLEXIBLE BOARD

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure.

Notes on chip component replacement

Never reuse a disconnected chip component.

Notice that the minus side of a tantalum capacitor may be dam- aged by heat.

Flexible Circuit Board Repairing

Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing.

Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

Be careful not to apply force on the conductor when soldering or unsoldering.

upper panel assy

Tape

MAIN board

S806

Replacement of CDX2671-203GA (IC801) used in this set requires a special tool.

On the set having the microcomputer version 1.000, some adjusted values were set in the manual mode at the shipment, but these data will be cleared when the NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values following the Change of Adjusted Values immediately after the NV was reset. (See page 17)

If the nonvolatile memory was replaced on the set, the modified program data must be written to the nonvolatile memory. In such a case, write the modified data that meets the microcomputer version following the patch data rewriting procedure at the replacement of nonvolatile memory. (See page 22)

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Contents Specifications Battery life1927-991-13 Exploded Views Table of ContentsDisassembly DiagramsSection Servicing Notes Flexible Circuit Board RepairingLooking at controls Section GeneralSection Disassembly Disassembly FlowPanel ASSY, Bottom LCD MODULE, Panel ASSY, Upper Panel ASSY, Upper SectionMain Board Assy Case ASSY, BATTERY, Main BoardMD Mechanism Deck MT-MZR900-171, Chassis ASSY, SET STRIP, OrnamentalService ASSY, OP LCX-4R Motor Flexible Board Holder AssyMOTOR, DC Sled M602 Releasing the Test Mode Section Test ModeSetting Method of Test Mode Operation in Setting the Test ModeA n u a l Configuration of Test ModeManual Mode Transition method in Manual Mode0XX 1 0 0 0 011 C 6 8 S 0F F J 0 011 0 6 3 B 0Description of Indication History Reset the error display codeDescription of Error Indication Codes Setting method of Reset the Error Display CodeRPLAY 000 P * * R000 000 FF021 Res ResetResNV CC ResOK?762 Vc1PWM 871 V5num872 V5dat Assy00WritPw ADJ OKSetTmp HrefPwOfstOK AssyAssy11 OfstCD OK Adjustment Method of Overall CD and MO Adjustment ModeOverall CD and MO adjustment items 000 *** NGPatClr CC Resume CC043 Res ResClr023 0D61A1 023 0D6000023 0D6008 023 0D6100023 0D6400 023 0D5DAA023 0D5E04 023 0D6120023 0D6D00 023 0D6909023 0D6C00 023 0D6CF6023 0D7800 023 0D751C023 0D7600 023 0D7603Diagrams Block Diagram Servo SectionSection Block Diagram Audio Section Block Diagram KEY CONTROL/DISPLAY/POWER Supply Section Vp-p WaveformsSemiconductor Location Printed Wiring BoardsMZ-R900 IC301 AK4562VNS-L IC Block DiagramsXPC18A22FCR2 IC PIN Function Description MIFVSS3 Pause KEYMIC Sense XtestAdrb AdioAVD2 AVS2Spcv DSPVDD2DSPVSS1 SpcuSSB CLK TEST1, TEST0EVA SSB DataLCD RST XPD ADAXCS LCD LCD STBPanel Section Section Exploded ViewsMT-MZR900-171 Not supplied Chassis SectionMD Mechanism Deck Section MT-MZR900-171 Semiconductors Main Electrical Parts ListMain ConnectorXPC18A22FCR2 RES-CHIP CASE, Battery Charge Except JEW Memo Revision History