4.Refer to the inset drawing. Remove the 3/8Ó Bolt (50) and the 3/8Ó Nylon Locknut (29) from the lower end of each Upper Body Arm (10, 11). The Bolts and Nylon Locknuts will be used in assembly step 5.
Apply a thin film of grease to both Upper Body Arms (10, 11) in the indicated locations.
Hold the lower end of the Left Upper Body Arm (10) inside the bracket on the Upright (3). Insert the Long Carriage Bolt (66) into the bracket and through the Left Upper Body Arm. Note: When inserting the
Long Carriage Bolt, be careful to avoid damaging the console wire harness inside the Upright.
Hold the Right Upper Body Arm (11) inside the bracket on the Upright (3). Insert the Long Carriage Bolt (66) through the Right Upper Body Arm. Make sure that the head of the Carriage Bolt is in the square hole in the bracket. Slide the 3/8Ó Star Washer (68) onto the Long Carriage Bolt. Tighten the Arm Resistance Knob (69) onto the Long Carriage Bolt.
5.Hold the Left Handlebar (8) against the left side of the Upright (3) as shown. Set the Saddle Bracket (72) on top of the Left Handlebar. Insert a 3/8Ó Bolt (50) down through the Saddle Bracket, the Left Handlebar, and the Upright. Thread a 3/8Ó Nylon Locknut (29) onto the Bolt. Do not tighten the Nylon Locknut yet. Insert a 1/4Ó Carriage Bolt (64) through the lower end of the Left Handlebar and the tab on the front of the Upright.
Hold the Right Handlebar (9) against the right side of the Upright (3). Insert a 3/8Ó Bolt (50) down through the Saddle Bracket (72), the Right Handlebar, and the Upright. Thread a 3/8Ó Nylon Locknut (29) onto the Bolt. Do not tighten the Nylon Locknut yet.
Thread a 1/4Ó Nylon Jam Nut (48) onto the 1/4Ó Carriage Bolt (64). Tighten all parts used in this step.
6.Attach the Console Plate (31) to the Upright (3) with two 1/4Ó Bolts (71) and two 1/4Ó Nylon Jam Nuts (48).
Make sure that the Console Plate is turned so the sticker is on the side shown.
Feed all of the slack in the console wire harness down into the Upright (3). Attach the Console (6) to the Console Plate (31) with four Zinc Screws (26). Be careful to avoid pinching the console wire harness.
6
4 |
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| 11 |
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| Grease |
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| 69 |
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10 |
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| 10 | 29 |
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Grease |
| 68 |
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| 50 |
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66 | 3 |
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| |
5 |
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| 50 | 9 |
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| 72 |
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8 |
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| 29 |
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| 3 |
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| 48 |
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64 |
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6 |
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|
6 |
| Console | |
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Sticker |
| Wire |
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| Harness | ||
31 |
| 71 |
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26 |
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| 3 |
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| 48 |
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