Weider 9940 user manual Frame Assembly, Locknuts yet

Frame Assembly

1.Before beginning, make sure that you have read and understood the information on page 4.

Locate and open the parts bag labeled “FRAME ASSEMBLY.”

See drawing 1a. Press a 2” Square Inner Cap (28) into each end of the Butterfly Base (4). Press two 2” Square Inner Caps (28) into the Weight Base (5).

Insert four 5/16” x 2 1/2” Carriage Bolts (92) up through the indicated holes in the Butterfly Base (4). Insert a 3/8” x 3 1/2” Carriage Bolt (95) up through the hole at the end of the Butterfly Base. Note: If the

Bolts fall out, secure them by putting a small piece of tape over the head of each Bolt. Place the Butterfly Base flat on the floor.

See drawing 1b. Attach the Weight Base (5) to the Butterfly Base (4) with two 5/16” x 2 3/4” Bolts (89), a Support Plate (93) with 3 1/2” center holes, and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon

Locknuts yet.

Note: There are three kinds of support plates. The main difference between them is the distance between the holes. When you need a support plate, find the type with holes that will fit over the bolts you are using.

2.See drawing 2a. Press a 2” Square Inner Cap (28) into the end of the Press Base (6).

Attach a 3 1/2” Pulley (24) to each of the brackets on the Weight Base (5) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Jamnut (63).

Insert four 5/16” x 2 1/2” Carriage Bolts (92) up through the indicated holes in the Press Base (6). Insert a 3/8” x 2 1/2” Carriage Bolt (101) and a 3/8 x 4” Carriage Bolt (102) up through the indicated holes at the end of the Press Base (6).

See drawing 2b. Attach the Press Base (6) to the Weight Base (5) with two 5/16” x 2 3/4” Bolts (89), a Support Plate with 3 1/2” center holes (93), and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon

Locknuts yet.

1a
		28
			28
	4		28
		95
	92	5
	92
28
1b	89
	93	64
4		64
			5
2a	5	24
		63	63
	57		28
		57
		6	102
		92	101
		92
2b
		64
5
	64		93
6
			89

5