Assembly, Make Things Easier for Yourself

ASSEMBLY

Make Things Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled suc- cessfully by anyone. However, it is important to realize that the versatile weight system has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.

Before beginning assembly, carefully read the following information and instructions:

•Assembly requires two people.

•As you assemble the weight system, make sure all parts are oriented as shown in the drawings.

•For help identifying small parts, use the PART IDENTIFICATION CHART.

An Allen wrench (included) and the following tools (not included) are required for assembly:

• two adjustable wrenches

• one rubber mallet

• one standard screwdriver

• one Phillips screwdriver

•Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

•Tighten all parts as you assemble them, unless instructed to do otherwise.

•lubricant, such as grease or petroleum jelly, and soapy water.

Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

FRAME ASSEMBLY

1.Before beginning assembly, make sure that you understand the information in the box above.

Attach the Base Cap (28) to the Right Base (1) with an M4 x 20mm Self-tapping Screw (77) and an M5 Washer (50).

Attach the Center Base (67) to the Right Base (1) with two M10 x 70mm Bolts (81), two M10 Washers (75), and two M10 Nylon Locknuts (70).

Do not tighten the Locknuts yet.

Insert four M10 x 65mm Carriage Bolts (57) up into the Right Base (1).

2.Press two 50mm Square Inner Caps (33) into the Left Base (2).

Insert four M10 x 65mm Carriage Bolts (57) up into the Left Base (2).

Attach the Left Base (2) to the Right Base (1) and Center Base (67) with three M10 x 70mm Bolts (81), three M10 Washers (75), and three M10 Nylon Locknuts (70).

Tighten the M10 Nylon Locknuts (70) used in steps 1 and 2.

1
		81	75
			75
		75	70
		75
	1
28			67
			67
		57
50	57
77
2
	33	75 81	81
1			75
			75
			2
70	67		33
			33
			57
			57