ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assembled suc- cessfully by anyone. However, it is important to realize that the versatile weight system has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.
Before beginning assembly, carefully read the following information and instructions:
•Assembly requires two people.
•Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
•Tighten all parts as you assemble them, unless instructed to do otherwise.
•As you assemble the weight system, make sure all parts are oriented as shown in the drawings.
•For help identifying small parts, use the PART IDENTIFICATION CHART.
An Allen wrench(included) and the following tools (not included) are required for assembly:
• two adjustable wrenches
• one rubber mallet
• one standard screwdriver
• one Phillips screwdriver
•lubricant, such as grease or petroleum jelly, and soapy water.
Assembly will be more convenient if you have a socket set, a set of
FRAME ASSEMBLY
1.Before beginning, make sure that you under- stand the information in the box above.
Attach the Base Cap (28) to the Right Base (1) with two #8 x 3/4” Screws (68).
Attach the Center Base (67) to the Right Base (1)
with two 5/16” x 2 3/4” Bolts (60), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Insert four 5/16” x 2 1/2” Carriage Bolts (57) up
into the Right Base (1). Tape the bolt heads in place.
2.Press two 2” Square Inner Caps (33) into the ends of the Left Base (2). Attach the Rubber
Bumper (98) to the Left Base with a #8 x 3/4” Screw (68).
Insert four 5/16” x 2 1/2” Carriage Bolts (57) up
into the Left Base (2). Tape the bolt heads in place.
Attach the Left Base (2) to the Right Base (1) and
the Center Base (67) with three 5/16” x 2 3/4” Bolts (60), three 5/16” Washers (26), and three 5/16” Nylon Locknuts (71).
1 |
|
|
|
|
|
|
| 60 |
| 26 |
|
|
|
|
|
| |
|
| 26 |
|
| 71 |
|
|
|
|
| |
| 1 |
|
|
|
|
28 |
|
|
| 67 |
|
|
|
|
|
| |
|
|
| 57 |
|
|
| 57 |
|
|
|
|
68 |
|
|
|
|
|
2 |
|
|
|
|
|
33 | 26 | 60 | 60 |
| |
1 |
|
|
| 26 |
|
|
|
|
|
| |
|
|
|
| 2 |
|
71 | 67 |
|
|
| 33 |
|
|
|
|
| |
|
|
|
| 57 |
|
|
|
|
| 57 | 98 |
|
|
|
| 68 | |
|
|
|
|
|
5