Weider WESY41080 manual Four Stages of the Assembly Process

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Assembly

Note: This introduction will save you more time than it takes to read it!

Making Things Easier for Yourself

Everything in this manual is designed to ensure that the assembly of our products can be complet- ed successfully by anyone. However, it is impor- tant to recognize that your new equipment is a sophisticated product with many small parts. The assembly process will take timeÑpossibly several hours. You may want to complete the process over a couple of evenings. Most people find that by setting aside plenty of time, and by deciding to make the task enjoyable, assembly will go smoothly.

Giving Yourself a Good Start

Before you begin the assembly process itself, take the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment.

Unpacking the Box

To make the assembly process as smooth as possi- ble, we have broken it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Important: Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.

Identifying Parts

To help you identify the small parts used in assem- bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack- ages for each step.

Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

Orienting Parts

As you assemble this product, make sure all parts are oriented as shown in the drawings.

Tightening of Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Lining Up the Tools

Assembly requires the following tools (not included):

¥ Two (2) adjustable wrenches

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥Lubricant, such as grease or petroleum jelly, and soapy water

¥Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.

The Four Stages of the Assembly Process

Frame Assembly

You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment. The seats and all moving parts will be attached to the frame.

Cable Assembly

Completes the cables and pulleys that connect the moving arms with each other and with the weights. This ties the different parts together and makes the equipment function as a unit

Arm Assembly

Completes the press and butterfly arms that you operate while you are exercising.

Seat Assembly

Completes the seats and backrests that support your body while you are exercising.

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Contents QUESTIONS? Model No. WESY41080 Serial NoTable of Contents Important PrecautionsDimensions Before You BeginAssembly Four Stages of the Assembly ProcessFrame Assembly Locknuts yetMake sure that the Bolt is on the side shown Page Do not tighten the Nylon Locknuts yet Locate and open the parts bag labeled Òarm ASSEMBLY.Ó Arm AssemblyNylon Jamnut, it should be easy to pivot the Leg Press Arm Tap two 1Ó Retainers 45 and a 1Ó Round Outer Cap Cable Assembly Page Page Page Cable must be routed from the direction shown Nylon Jamnut until step Cable Trap is positioned to hold the Cable in place End with two Holes should Be down Page Seat Assembly Locate and open the parts bag labeled Òseat ASSEMBLY.ÓPage Welded Tubes How to Use the Home Gym System Changing the Weight SettingAttaching and Removing the Seat Trouble-shooting and Maintenance Tightening the CablesPress Cable Low Cable Cable DiagramsButterfly Cable 5ÑLeft Arm 1ÑRight Arm Weight Resistance Chart High Cable High PulleyÑ1Exploded Drawing Model No. WESY41080 Part List Model No. WESY41080 Qty DescriptionX 8 Bolt Page Page Limited Warranty Ordering Replacement PartsIcon Health & FITNESS, INC., 1500 S W., LOGAN, UT