American Dryer Corp ML-75HS Steam Requirements High Pressure, Installation Instructions

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2.Steam Requirements - High Pressure

Inlet -------- 1" supply line connection -- qty. one (1) at top manifold Return ----- 1" return line connection -- qty. one (1) at top manifold

Operating Steam Pressure

Maximum

125 psig

 

 

Minimum

100 psig*

 

 

Heat Input (Normal Load)

7 Bhp

 

 

Consumption (Approximate)

239 lbs/hr

 

 

3. Installation Instructions

To insure an adequate supply of steam is provided, be sure that the steam lines and steam return lines are sized and laid out as stipulated in this manual. Inadequate steam lines and steam return lines or improper steam plumbing will result in poor performance and can cause component failure. Clean, dry steam must be provided to the dryer.

IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY.

a. The pressure of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made with a minimum 10-inch riser. This will prevent any condensate from draining towards the dryer.

b.The steam supply piping to the dryer must include a 12-inch rise along with a drip trap and check valve. This will prevent any condensate from entering the steam coil.

c.Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard piped to the supply and return mains.

d.Shut-off valves for each dryer should be installed in the supply line, return line, and drip trap return line. This will allow the dryer to be isolated from the supply main and the return main if the dryer needs maintenance work.

e.Install an inverted bucket steam trap and check valve at least 12-inches below the steam coil as close to the coil as possible.

1) A trap with capacity of 700 pounds of condensate per hour at 125 psi is needed for each unit.

f.The supply line and the return line should be insulated. This will save energy and provide for the safety of the operator and maintenance personnel.

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Contents ML-75HS Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Section Procedure for Functional Check of Replacement Important Information SectionDamage plastics or rubber and also may be a fire hazard Safety PrecautionsFrom the Machine to Allow Access for Cleaning Specifications SPECIFICATIONS/COMPONENT IdentificationSpecifications Dryer Front View Component IdentificationDryer Rear View Location Requirements Installation ProceduresBefore Starting the Dryer UNPACKING/SETTING UPDryer Enclosure Requirements Fresh AIR Supply Horizontal Venting Exhaust RequirementsReduced Anywhere Down Stream of the Dryer Page Page Page Electrical Requirements Electrical InformationMLG-75 Gas MLS-75 Steam Electric Models Only MLE-75 ElectricGrounding Single-Phase 1Ø Electrical Connections Leads Page Phase Wiring Connections/Hookup Reversing Models Only Electrically Heated Models only Gas Supply GAS Information200,000 Natural Gas Gas ConnectionsInch N.P.T Inch N.P.T. minimumPiping/Connections Steam Information Steam Requirements High Pressure Installation InstructionsPage Compressed Air Supply Air Pressure Steam Damper System Operation Steam Damper Air Piston Flow Control Operation Adjustment Preparation for OPERATION/START-UP Gas Dryers Preoperational TestsElectrically Heated Dryers Preoperational Instructions Shut Down Instructions Parts SERVICE/PARTS InformationService Returning Warranty Parts Warranty InformationReturning Warranty Cards Page Operational running hours per day Routine MaintenanceCleaning Days AdjustmentsMicroprocessor computer Board Procedure for Functional Check Replacement ComponentsPage Page Timing Legend Reversing Timer SPIN/DWELL AdjustmentsData Label Technical InformationSerial Number ADC113001