American Dryer Corp AD-200 PHASE 7 service manual Installation Requirements

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SECTION IV

INSTALLATION REQUIREMENTS

Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, installation must conform to applicable American National Standards: National Fuel Gas Code ANSI.Z223.1-LATEST EDITION and/or National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

A. ENCLOSURE/AIR SUPPLY/EXHAUST REQUIREMENTS

NOTE: The following information is very brief and general. For detailed description, refer to the AD-200 Phase 7 Tilting Installation/Operator’s Manual (ADC Part No. 113109) included with the dryer.

Bulkheads and partitions around the dryer should be made of noncombustible materials. Allowances should be made for the opening and closing of the control door and lint door. Also, allowances should be made in the rear for ease of maintenance. (Refer to the AD-200 Phase 7 Tilting Installation/Operator’s Manual [ADC Part No. 113109] for recommended distances and minimum allowances required.)

When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler (basket), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch “fluttering” problems on gas dryers may result, and you also could have premature motor failure from overheating. The air supply must be given careful consideration to insure proper performance of each dryer.

IMPORTANT: Make-up air must be provided from a source free of dry cleaning fumes. Make-up air that is contaminated by dry cleaning fumes will result in irreparable damage to motors and other dryer components.

Exhaust duct work should be designed and installed by a competent technician. Improperly sized duct work will create excessive back pressure which will result in slow drying, increased use of energy, and shut down of the burner by the airflow (sail) switch, burner hi-limit or lint chamber hi-heat protector thermostat. (Refer to the AD-200 Phase 7 Tilting Installation/Operator’s Manual [ADC Part No. 113109] for more details.)

CAUTION: IMPROPERLY SIZED or INSTALLED EXHAUST DUCT WORK CAN CREATEAPOTENTIAL FIRE HAZARD.

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Contents AD-200 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningEmpty the compressed air filter bowl AT 80 PSI 5.51 BarsLubrication Days After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Troubleshooting Flow Chart Quick ReferenceSecond Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check System Diagnosis Gas Pressure With a FlameContinuously DSI Ignitor/Flame-Probe Assembly AdjustmentsPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Discontinue electrical power to the dryer CreateapotentialsafetyhazardOpen ALL gas shut-off valves closed in Step #2 Steam Coil System OperationPage Page Disconnect compressed air supply from the dryer Page Sprinkler System Description Description Of Components Resistive Temperature Device RTDSprinkler System Operation Page Supplies Before Servicing the Dryer HP 2.24 kw Control Relay ReplacementPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter Maintenance To remove filter element FILTER/REGULATOR AssemblyOperation Door SystemsManual Doors Automatic Doors Pneumatic Automatic Door Replacement or RemovalPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Drive tumbler and basket Motor Button does not Disable the High Voltage to the DryerPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Important do not Overtighten Turnbuckle Reinstall V-belts then tighten turnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Rbhl Rear Burner High Limit FAN Contactor Fault The Fan Contactor was not pulledRSS Rear Sail Switch Fnol Fan OverloadDown, then the L.E.D. is on Board Input Description Red L.E.DThen the L.E.D. is on Is OFFValve is open ON, then the L.E.D. is on 24VM RED L.E.D Control voltage at the spare inputsProgrammable and Defaulted to Front Down Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Lint DrawerProgrammable and Defaulted to Spare Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to Rear Door ClosedTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25