American Dryer Corp AD-200 PHASE 7 service manual Third Visual Check

Page 26

j. Troubleshooting Flow Chart - Quick Reference...

Third Visual Check

Main Burner Lights But Will Not Stay On

 

Is flame sensor cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

securely attached

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to terminal 4?

 

 

 

 

 

 

 

 

Does continuity exist

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

from control

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to flame sensor?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is flame sensor corroded

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or is ceramic cracked?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replace

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sensor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does continuity exist in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ground path from burner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to control?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check flame sensing current

 

 

 

 

 

 

 

 

 

 

Is flame sensor

 

 

 

 

 

 

during trial. Is current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

greater than 0.3A DC?

 

 

 

 

 

 

 

 

 

 

positioned per

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

manufacturer’s specifications?

 

 

 

 

 

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Johnson Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

Johnson Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G760/761

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G760/761

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 2

Image 26
Contents AD-200 Phase Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Section Explosion could ResultStandards Cleaning LiquidsAT 80 PSI 5.51 Bars Empty the compressed air filter bowlLubrication Adjustments Days After Installation and Every 6 Months ThereafterSpecifications and Dimensions Dimensions Obligation Obligation Installation Requirements ENCLOSURE/AIR SUPPLY/EXHAUST RequirementsOperational Service Check Procedure Electrical and GAS RequirementsHeat Section Direct Spark Ignition DSI System COMPONENTS/FUNCTIONSVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve Troubleshooting Flow Chart Quick Reference First Visual CheckSecond Visual Check Third Visual Check Troubleshooting the Direct Spark Ignition DSI System DSI Ignitor GAP Feeler GaugePage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check With a Flame System Diagnosis Gas PressureDSI Ignitor/Flame-Probe Assembly Adjustments ContinuouslyPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Createapotentialsafetyhazard Discontinue electrical power to the dryerSteam Coil System Operation Open ALL gas shut-off valves closed in Step #2Page Page Disconnect compressed air supply from the dryer Page Description Of Components Resistive Temperature Device RTD Sprinkler System DescriptionSprinkler System Operation Page HP 2.24 kw Control Relay Replacement Supplies Before Servicing the DryerPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page FILTER/REGULATOR Assembly Filter Maintenance To remove filter elementDoor Systems OperationManual Doors Pneumatic Automatic Door Replacement or Removal Automatic DoorsPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Drive tumbler and basket MotorPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Reinstall V-belts then tighten turnbuckle Important do not Overtighten TurnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Fnol Fan Overload FAN Contactor Fault The Fan Contactor was not pulledRSS Rear Sail Switch Rbhl Rear Burner High LimitIs OFF Board Input Description Red L.E.DThen the L.E.D. is on Down, then the L.E.D. is on24VM RED L.E.D Control voltage at the spare inputs Valve is open ON, then the L.E.D. is onProgrammable and Defaulted to Lint Drawer Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Front DownProgrammable and Defaulted to Rear Door Closed Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to SpareTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25

AD-200 PHASE 7 specifications

American Dryer Corp (ADC) has long been a leader in the laundry equipment industry, and its AD-200 PHASE 7 model is a testament to the company's commitment to innovation and efficiency. Designed for commercial applications, the AD-200 PHASE 7 is a high-performance dryer that sets a new standard for drying technology in laundromats, hotels, and other laundry facilities.

One of the standout features of the AD-200 PHASE 7 is its advanced drying system that utilizes a powerful, high-efficiency motor. This motor works in conjunction with a unique airflow design, ensuring that clothes dry quickly and evenly while minimizing energy consumption. The dryer is built to handle large loads, making it an ideal choice for busy commercial environments where efficiency is crucial.

The AD-200 PHASE 7 incorporates state-of-the-art technology to optimize the drying process. It features a microprocessor control system that allows operators to customize drying cycles based on the specific needs of different fabrics. This system not only enhances the user experience by providing precise control but also helps protect garments from over-drying and damage. Additionally, the dryer boasts multiple temperature settings, allowing users to choose the best drying conditions for each load.

Another key characteristic of the AD-200 PHASE 7 is its durable construction. Built with high-quality materials, including reinforced stainless steel, this dryer is designed to withstand the rigors of daily use in a commercial setting. Its robust design not only extends the lifespan of the equipment but also reduces the need for frequent maintenance, which can be a significant cost-saving benefit for businesses.

Energy efficiency is another aspect where the AD-200 PHASE 7 excels. It is equipped with an efficient heat exchange system that recycles hot air during the drying process, reducing energy consumption without compromising performance. This feature contributes to lower utility bills, making it a more sustainable option for businesses looking to improve their environmental footprint.

In conclusion, the American Dryer Corp AD-200 PHASE 7 is a powerful, efficient, and durable commercial dryer that meets the demands of high-volume laundry operations. With its advanced technological features, customizable controls, and energy-saving capabilities, the AD-200 PHASE 7 not only enhances operational efficiency but also provides excellent value for commercial laundry providers. Businesses looking to invest in reliable drying solutions will find the AD-200 PHASE 7 an outstanding choice.