American Dryer Corp AD-200 PHASE 7 service manual Tumbler Basket System

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L.TUMBLER (Basket) SYSTEM

1.Tumbler (Basket) Drive System

The tumbler (basket) is supported and driven by four (4) 11-inch (27.94 cm) diameter drive wheel assemblies. Two (2) of these wheels are attached to a 1-1/2” (3.81 cm) diameter idler shaft, while the other two (2) are attached to a 1-1/2” (3.81 cm) diameter drive shaft. Each of the wheels is fastened to the shafts by a taper lock bushing.

The idler shaft and drive shaft are each supported by two (2) 1-1/2” (3.81 cm) diameter pillow block bearings. These bearings sit on slotted support channels and can be moved inward or outward by the adjustment bolts. This results in raising or lowering the tumbler (basket).

The drive system consists of a shaft mounted gear reducer, two (2) V-belts, and a 3 HP (2.24 kw) drive motor. Belt tension can be adjusted by tightening or loosening the gear reducer turnbuckle.

To keep the tumbler (basket) in the middle of the dryer a series of retaining wheels are used in the front and rear of the dryer. The retaining wheels run along the vertical edge of the tumbler (basket) rings. These keep the tumbler (basket) from rubbing on the front and rear panels of the dryer.

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Contents AD-200 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningEmpty the compressed air filter bowl AT 80 PSI 5.51 BarsLubrication Days After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Troubleshooting Flow Chart Quick ReferenceSecond Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check System Diagnosis Gas Pressure With a FlameContinuously DSI Ignitor/Flame-Probe Assembly AdjustmentsPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Discontinue electrical power to the dryer CreateapotentialsafetyhazardOpen ALL gas shut-off valves closed in Step #2 Steam Coil System OperationPage Page Disconnect compressed air supply from the dryer Page Sprinkler System Description Description Of Components Resistive Temperature Device RTDSprinkler System Operation Page Supplies Before Servicing the Dryer HP 2.24 kw Control Relay ReplacementPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter Maintenance To remove filter element FILTER/REGULATOR AssemblyOperation Door SystemsManual Doors Automatic Doors Pneumatic Automatic Door Replacement or RemovalPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Drive tumbler and basket Motor Button does not Disable the High Voltage to the DryerPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Important do not Overtighten Turnbuckle Reinstall V-belts then tighten turnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Rbhl Rear Burner High Limit FAN Contactor Fault The Fan Contactor was not pulledRSS Rear Sail Switch Fnol Fan OverloadDown, then the L.E.D. is on Board Input Description Red L.E.DThen the L.E.D. is on Is OFFValve is open ON, then the L.E.D. is on 24VM RED L.E.D Control voltage at the spare inputsProgrammable and Defaulted to Front Down Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Lint DrawerProgrammable and Defaulted to Spare Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to Rear Door ClosedTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25