American Dryer Corp AD-200 PHASE 7 service manual

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a)The PLC (Programmable Logic Controller) module has thirteen (13) input relays which are labeled #0 through #13 and nine (9) output relays labeled #0 through #9.

(1)Input Relays

Input relays #0, #1, #2, and #3 are set up as user inputs to signal what specific function is to be performed (i.e., load, unload, tilt, and front identifier). These input relays are charted as 1 and 0 (1 is logic on and 0 is logic off). When either an input relay or an output relay is on, the appropriate L.E.D. (light emitting diode) on the PLC will be illuminated.

For input relay #7 to turn on, the left and right front doors must be completely open. Once these doors are completely open, the jog forward (input #5) and jog reverse (input #6) can turn on through the PLC which in turn rotates the tumbler (basket and drum) through either output relay #0 or output relay #1 providing the lint door is closed. This interlock is performed through PLC input #9 (lint door closed), or in some cases the drive or blower overload may interrupt the 24 VAC signal from reaching the drive contactors and the tilting solenoids.

(2)Output Relays

Output relay #2 controls the open front door function. When this signal is energized, the pneumatic valve opens allowing air into the two (2) door cable cylinders, which in turn opens the front doors.

Output relay #0 (drive forward) and output relay #1 (drive reverse) are used to perform jog functions.

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Contents AD-200 Phase Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Section Explosion could ResultStandards Cleaning LiquidsAT 80 PSI 5.51 Bars Empty the compressed air filter bowlLubrication Adjustments Days After Installation and Every 6 Months ThereafterSpecifications and Dimensions Dimensions Obligation Obligation Installation Requirements ENCLOSURE/AIR SUPPLY/EXHAUST RequirementsOperational Service Check Procedure Electrical and GAS RequirementsHeat Section Direct Spark Ignition DSI System COMPONENTS/FUNCTIONSVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve Troubleshooting Flow Chart Quick Reference First Visual CheckSecond Visual Check Third Visual Check Troubleshooting the Direct Spark Ignition DSI System DSI Ignitor GAP Feeler GaugePage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check With a Flame System Diagnosis Gas PressureDSI Ignitor/Flame-Probe Assembly Adjustments ContinuouslyPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Createapotentialsafetyhazard Discontinue electrical power to the dryerSteam Coil System Operation Open ALL gas shut-off valves closed in Step #2Page Page Disconnect compressed air supply from the dryer Page Description Of Components Resistive Temperature Device RTD Sprinkler System DescriptionSprinkler System Operation Page HP 2.24 kw Control Relay Replacement Supplies Before Servicing the DryerPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page FILTER/REGULATOR Assembly Filter Maintenance To remove filter elementDoor Systems OperationManual Doors Pneumatic Automatic Door Replacement or Removal Automatic DoorsPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Button does not Disable the High Voltage to the Dryer Drive tumbler and basket MotorPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Reinstall V-belts then tighten turnbuckle Important do not Overtighten TurnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics FAN Contactor Fault The Fan Contactor was not pulled RSS Rear Sail SwitchFnol Fan Overload Rbhl Rear Burner High LimitBoard Input Description Red L.E.D Then the L.E.D. is onIs OFF Down, then the L.E.D. is on24VM RED L.E.D Control voltage at the spare inputs Valve is open ON, then the L.E.D. is onProgrammable and Defaulted to Front Door Open Programmable and Defaulted to Front Door ClosedProgrammable and Defaulted to Lint Drawer Programmable and Defaulted to Front DownProgrammable and Defaulted to Rear Down Programmable and Defaulted to Rear Door OpenProgrammable and Defaulted to Rear Door Closed Programmable and Defaulted to SpareTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25