American Dryer Corp AD-200 PHASE 7 service manual

Page 29

If the dryer repeatedly has DSI module “LOCKOUT” failures, the cause may be due to high voltage not getting into the DSI module ignitor probe assembly.

5)Check to insure that the red high voltage wire (between the ignitor spark electrode and the DSI module) is not wrapped around the sensor probe wire (the wire between the DSI module FP terminal and the Ignitor/Flame-Probe Assembly). If the wires are touching one another, separated and secure in place AWAY FROM ONE ANOTHER.

6)Check to insure that the dryer is properly grounded and that the ground connections (GND) to the DSI module are secure.

7)If the problem persists, it is most likely to be in the external components (not the DSI module), or wiring, due to a “FLAME-OUT”...proceed as follows:

NOTE: Preliminary steps - DO NOT OMIT - to minimize the time required to troubleshoot this system.

a)Disconnect the electrical power to the dryer.

b)Visually check the DSI module components for visual damage.

c)Check wiring for loose connections, nicks, or cracking at the ceramic insulator, or shorting of the sensor to the burner.

d)Inspect the DSI Ignitor/Flame-Probe Assembly...

...check electrode for visible cracking at the ceramic insulator or shorting of sensor to burner

...check to insure that the flame sensor rod is positioned over the flame area

...check for carbon deposits on the flame sensor rod

...check to insure that there is a 1/8” (3.175 mm) +/- 1/32” (+/- 0.79248 mm) gap between the ground rod and the ignitor spark electrode

b.After performing these inspections and making corrections - if any - restore power to the dryer...start the dryer and operate through one (1) complete cycle to insure that ALL components are functioning properly. If a no heat condition persists refer to the Troubleshooting Flow Charts on page 27, page 28, and page 29.

1)To effectively use this information or the flow charts, each step must be completed in sequence, performing whatever test are suggested. After the completion of each test, the guide will direct the Service Technician to the next logical step in the troubleshoot sequence based on the outcome of the previous check.

2)Components should be replaced only after each step has been completed and replacements after each step has been completed and replacement is suggested in the flow chart. However, the experienced technician realizes that a loose connection or broken or shorted wire may be at fault where electrical components are concerned...and not necessarily the suspected component itself.

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Contents AD-200 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningEmpty the compressed air filter bowl AT 80 PSI 5.51 BarsLubrication Days After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Troubleshooting Flow Chart Quick ReferenceSecond Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check System Diagnosis Gas Pressure With a FlameContinuously DSI Ignitor/Flame-Probe Assembly AdjustmentsPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Discontinue electrical power to the dryer CreateapotentialsafetyhazardOpen ALL gas shut-off valves closed in Step #2 Steam Coil System OperationPage Page Disconnect compressed air supply from the dryer Page Sprinkler System Description Description Of Components Resistive Temperature Device RTDSprinkler System Operation Page Supplies Before Servicing the Dryer HP 2.24 kw Control Relay ReplacementPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter Maintenance To remove filter element FILTER/REGULATOR AssemblyOperation Door SystemsManual Doors Automatic Doors Pneumatic Automatic Door Replacement or RemovalPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Drive tumbler and basket Motor Button does not Disable the High Voltage to the DryerPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Important do not Overtighten Turnbuckle Reinstall V-belts then tighten turnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics RSS Rear Sail Switch FAN Contactor Fault The Fan Contactor was not pulledFnol Fan Overload Rbhl Rear Burner High LimitThen the L.E.D. is on Board Input Description Red L.E.DIs OFF Down, then the L.E.D. is onValve is open ON, then the L.E.D. is on 24VM RED L.E.D Control voltage at the spare inputsProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Lint Drawer Programmable and Defaulted to Front DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Closed Programmable and Defaulted to SpareTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25

AD-200 PHASE 7 specifications

American Dryer Corp (ADC) has long been a leader in the laundry equipment industry, and its AD-200 PHASE 7 model is a testament to the company's commitment to innovation and efficiency. Designed for commercial applications, the AD-200 PHASE 7 is a high-performance dryer that sets a new standard for drying technology in laundromats, hotels, and other laundry facilities.

One of the standout features of the AD-200 PHASE 7 is its advanced drying system that utilizes a powerful, high-efficiency motor. This motor works in conjunction with a unique airflow design, ensuring that clothes dry quickly and evenly while minimizing energy consumption. The dryer is built to handle large loads, making it an ideal choice for busy commercial environments where efficiency is crucial.

The AD-200 PHASE 7 incorporates state-of-the-art technology to optimize the drying process. It features a microprocessor control system that allows operators to customize drying cycles based on the specific needs of different fabrics. This system not only enhances the user experience by providing precise control but also helps protect garments from over-drying and damage. Additionally, the dryer boasts multiple temperature settings, allowing users to choose the best drying conditions for each load.

Another key characteristic of the AD-200 PHASE 7 is its durable construction. Built with high-quality materials, including reinforced stainless steel, this dryer is designed to withstand the rigors of daily use in a commercial setting. Its robust design not only extends the lifespan of the equipment but also reduces the need for frequent maintenance, which can be a significant cost-saving benefit for businesses.

Energy efficiency is another aspect where the AD-200 PHASE 7 excels. It is equipped with an efficient heat exchange system that recycles hot air during the drying process, reducing energy consumption without compromising performance. This feature contributes to lower utility bills, making it a more sustainable option for businesses looking to improve their environmental footprint.

In conclusion, the American Dryer Corp AD-200 PHASE 7 is a powerful, efficient, and durable commercial dryer that meets the demands of high-volume laundry operations. With its advanced technological features, customizable controls, and energy-saving capabilities, the AD-200 PHASE 7 not only enhances operational efficiency but also provides excellent value for commercial laundry providers. Businesses looking to invest in reliable drying solutions will find the AD-200 PHASE 7 an outstanding choice.
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