American Dryer Corp AD-200 PHASE 7 service manual First Visual Check

Page 31

d. Troubleshooting Flow Chart - Quick Reference...

First Visual Check

(Does Ignitor Spark?)

Computer/Timer Calls For Heat

 

 

 

 

 

 

 

Is 24 Volts

Is spark evident (on)

 

 

 

present across DSI Module

 

No

 

at Ignitor Assembly?

 

 

terminals

 

 

 

 

 

 

 

 

 

 

TH and COM?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Open circuit to DSI System.

No Check the 24 VAC power source Sail Switch and Hi-Limit.

Go To Chart 2

Replace the DSI Module. Energize system and check for proper operation.

Check

High Voltage (HV) Lead for nicks or cracking,

where sparking to ground may

occur. Is this wire

damaged?

No

Visually

inspect Spark

Electrode Assembly. Is ceramic cracked or Spark Electrode incorrectly gapped?

No

Visually

inspect High

Voltage (HV) Wire

connections at both DSI Module

and Ignitor Assembly.

Are connections

secure?

Yes

Remove

High Voltage (HV) Wire from

YesDSI Module and visually inspect. Is conductor

visible at end of

HV Wire?

 

Repair or replace HV Lead

Yes

Assembly.

Energize system and check

 

 

for proper operation.

If cracked, replace Electrode Assembly. Correct gap size

Yes is 1/8" (+/- 1/32").

Energize system and check for proper operation.

 

 

 

1. At DSI Ignitor Assembly be

 

 

 

 

 

sure HV Wire is secure in

 

 

 

 

 

the boot as well as the

 

 

 

 

 

connection to the Ignitor

 

 

 

 

 

Probe Assembly.

 

No

 

 

 

 

 

 

2. At DSI Module, center the

 

 

 

 

 

 

 

 

 

 

 

end of the HV Wire with a

 

 

 

 

 

Spike Terminal. Energize

 

 

 

 

 

system and check for

 

 

 

 

 

proper operation.

 

 

 

 

 

 

 

Cut the end off of the HV Wire 1/4" at a time until conductor becomes visible and is flush with the insulation.

No Reconnect the HV Wire to the Spike Terminal on the DSI Module.

Energize system and check for proper operation.

2 7

Image 31
Contents AD-200 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningEmpty the compressed air filter bowl AT 80 PSI 5.51 BarsLubrication Days After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation RequirementsElectrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Troubleshooting Flow Chart Quick ReferenceSecond Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check System Diagnosis Gas Pressure With a FlameContinuously DSI Ignitor/Flame-Probe Assembly AdjustmentsPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Discontinue electrical power to the dryer CreateapotentialsafetyhazardOpen ALL gas shut-off valves closed in Step #2 Steam Coil System OperationPage Page Disconnect compressed air supply from the dryer Page Sprinkler System Description Description Of Components Resistive Temperature Device RTDSprinkler System Operation Page Supplies Before Servicing the Dryer HP 2.24 kw Control Relay ReplacementPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter Maintenance To remove filter element FILTER/REGULATOR AssemblyOperation Door SystemsManual Doors Automatic Doors Pneumatic Automatic Door Replacement or RemovalPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Drive tumbler and basket Motor Button does not Disable the High Voltage to the DryerPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Important do not Overtighten Turnbuckle Reinstall V-belts then tighten turnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Rbhl Rear Burner High Limit FAN Contactor Fault The Fan Contactor was not pulledRSS Rear Sail Switch Fnol Fan OverloadDown, then the L.E.D. is on Board Input Description Red L.E.DThen the L.E.D. is on Is OFFValve is open ON, then the L.E.D. is on 24VM RED L.E.D Control voltage at the spare inputsProgrammable and Defaulted to Front Down Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Lint DrawerProgrammable and Defaulted to Spare Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to Rear Door ClosedTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25