American Dryer Corp AD-200 PHASE 7 service manual 225º F 107º C Thermostat Redundant Gas Valve

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e.The Manual Reset Tumbler (Basket) Hi-Limit Switch is a thermostat type switch located above the Lint Basket. Its function is to discontinue heat (flame) in the event of an over temperature situation (above 225º F [107º C]).

f.The gas valve used in the ADG-200 is of the redundant type which means that the gas valve is actually two (2) gas valves in one; one (1) in series with the other. This is a safety feature which provides protection against gas flow in the event that one

(1) of the valves does not seat properly. The valve also regulates the incoming gas pressure.

NOTE: THE DSI GAS VALVES ARE NOT FIELD REPAIRABLE.

MAN3484

225º F (107º C) Thermostat

Redundant Gas Valve

g.Normal Operation of the Direct Spark Ignition (DSI) System (refer to the illustration on page 17).

1)The DSI System consists of a microprocessor-based control module, along with an Ignitor/Flame- Probe Assembly. This control utilizes a high voltage synchronous spark ignitor and a rectified flame sensor probe signal to locally control ALL basic functions in the gas burner.

On a call for heat by the dryers’ controls, 24 VAC is applied to the DSI module at which time the modules’ L.E.D. (light emitting diode) indicator will light “red” indicating that power has been established to the module. Almost immediately (up to approximately 1.5-seconds [prepurge]) the indicator will light “green,” the gas valve opens and the spark burst will be evident (on) for approximately 8-seconds. The burner flame should now be established/confirmed.

If at this time the flame has not been established and confirmed, the DSI module will “LOCKOUT” and the modules’L.E.D. indicator will light “red” and stay on continuously. “Burner Ignition Control Fault” will display. To clear this fault press the “CLEAR/STOP” key.

Once the burner flame is established and confirmed, the DSI module indicator will light “green,” and the burner system will continue through a normal heating cycle, where the DSI system will cycle on and off as required by the dryers controls.

During the normal heating cycle, should a “FLAME-OUT” occur (i.e., severe air turbulence forces the flame away from the Ignitor/Flame-Probe Assembly), the DSI module will shut the gas valve off and immediately try to reestablish the burner flame. The DSI module will attempt to light the burner ONLY ONCE. If flame is not established, the DSI module will “LOCKOUT” and “Burner Ignition Control Fault” will display. To clear this fault press the “CLEAR/STOP” key.

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Contents AD-200 Phase Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Components AD-200 Reference Guide Base Section Explosion could Result SectionStandards Liquids CleaningEmpty the compressed air filter bowl AT 80 PSI 5.51 BarsLubrication Days After Installation and Every 6 Months Thereafter AdjustmentsSpecifications and Dimensions Dimensions Obligation Obligation ENCLOSURE/AIR SUPPLY/EXHAUST Requirements Installation Requirements Electrical and GAS Requirements Operational Service Check ProcedureDirect Spark Ignition DSI System COMPONENTS/FUNCTIONS Heat SectionVAC Direct Spark Ignition DSI Module 225º F 107º C Thermostat Redundant Gas Valve First Visual Check Troubleshooting Flow Chart Quick ReferenceSecond Visual Check Third Visual Check DSI Ignitor GAP Feeler Gauge Troubleshooting the Direct Spark Ignition DSI SystemPage Page Three Visual Checks First Visual Check Second Visual Check Third Visual Check System Diagnosis Gas Pressure With a FlameContinuously DSI Ignitor/Flame-Probe Assembly AdjustmentsPage Page Direct Spark Ignition DSI 24 VAC Transformer With a Flame Light RED Continuously Page Page Direct Spark Ignition DSI 24 VAC Transformer Discontinue electrical power to the dryer CreateapotentialsafetyhazardOpen ALL gas shut-off valves closed in Step #2 Steam Coil System OperationPage Page Disconnect compressed air supply from the dryer Page Sprinkler System Description Description Of Components Resistive Temperature Device RTDSprinkler System Operation Page Supplies Before Servicing the Dryer HP 2.24 kw Control Relay ReplacementPage Page Tilting System Description Tilting Solenoid Valve Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Page Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter Maintenance To remove filter element FILTER/REGULATOR AssemblyOperation Door SystemsManual Doors Automatic Doors Pneumatic Automatic Door Replacement or RemovalPage Page Loosen the cord grip cap that the valve wire go through Control and Electrical System Ladder Diagram Page Drive tumbler and basket Motor Button does not Disable the High Voltage to the DryerPage ºC + ºC + ºK PLC Programmable Logic Controller Page Page Page Discontinue electrical power to the dryer Page Page Page Tumbler Basket System Important do not Overtighten Turnbuckle Reinstall V-belts then tighten turnbuckleImportant do not Overtighten Turnbuckle Page Page Important do not Overtighten Turnbuckle Page Page Page Phase 7 OPL System Diagnostics Rbhl Rear Burner High Limit FAN Contactor Fault The Fan Contactor was not pulledRSS Rear Sail Switch Fnol Fan OverloadDown, then the L.E.D. is on Board Input Description Red L.E.DThen the L.E.D. is on Is OFFValve is open ON, then the L.E.D. is on 24VM RED L.E.D Control voltage at the spare inputsProgrammable and Defaulted to Front Down Programmable and Defaulted to Front Door OpenProgrammable and Defaulted to Front Door Closed Programmable and Defaulted to Lint DrawerProgrammable and Defaulted to Spare Programmable and Defaulted to Rear DownProgrammable and Defaulted to Rear Door Open Programmable and Defaulted to Rear Door ClosedTroubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 105 106 Dryer operates but is taking too long to dry Excessive noise and vibration 109 Procedure for Functional Check Replacement Components 111 ADC450039 1- 04/21/00-25