Problem | Possible cause | Solution | |
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Control is on and working, but | Faulty compressed air | Repair connection/replace | |
valve does not work. | connection to valve. | connector. Must have | |
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| minimum 60 psi. | |
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| Inadequate incoming vacuum | Locate problem, repair/ replace | |
| signal and voltage. | as needed. | |
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| Loose connection wiring in | Repair/replace as needed. | |
| control box. |
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| Improper shroud solenoid | Compare voltage rating of | |
| voltage compared to control | solenoids in shroud to output | |
| output voltage. | voltage of controls. | |
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| Check solenoids in shroud and | |
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| replace as needed. | |
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Control does not work. | Inadequate voltage. | Check supply voltage. | |
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| Make sure the unit has power. | |
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| Loose control wiring in control | Repair as needed. | |
| box. |
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Sudden loss in conveying rate. | Control malfunction. | Repair as needed. | |
Possible loss of up to |
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Valve jammed with material. | Clean out valve. | ||
20% conveying rate compared to | |||
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Inadequate air pressure. | Correct as needed. Minimum | ||
non- proportioning unit. | |||
| 60 psi required for operation. | ||
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| Worn plungers. | Replace plungers (Part No. | |
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| W00533565). | |
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| Clogged filter hopper. | Clean or replace filter. | |
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| Excessive vacuum leaks/ loose | Repair/replace as needed. | |
| connections to valve. |
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| Worn cover seal. | Repair/replace as needed. | |
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Plungers move slowly, stick, or | Inadequate air pressure. | Correct as needed. Minimum | |
do not seal properly. |
| 60 psi required for operation. | |
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| Inadequate lubrication of air | Lubricate air cylinder. | |
| cylinder. |
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| Solenoids are malfunctioning. | Repair/replace as needed. | |
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| Worn/malfunctioning plungers. | Repair/replace plungers as | |
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| needed. | |
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| Sticking plungers. | Replace air cylinder. | |
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| Consult factory. | |
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Remote Proportioning Valve | Chapter 6: Troubleshooting | 26 of 30 |