Yamaha TT-R110EX Periodic Maintenance and Minor Repair, Maintenance, replacement, or repair

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU41950	EAU40350
	PERIODIC MAINTENANCE
Safety is an obligation of the owner. Pe-	PROPER PERIODIC MAINTENANCE
riodic inspection, adjustment and lubri-	OF YOUR VEHICLE IS IMPORTANT
cation will keep your vehicle in the	IN ORDER TO ENJOY LONG, PLEA-
safest and most efficient condition pos-	SURABLE SERVICE. ESPECIALLY
sible. The most important points of	IMPORTANT ARE THE MAINTE-
motorcycle inspection, adjustment, and	NANCE SERVICES RELATED TO
lubrication are explained on the follow-	EMISSIONS CONTROL. THESE
ing pages.	CONTROLS NOT ONLY FUNCTION
Maintenance, replacement, or repair	TO ENSURE CLEANER AIR, BUT
of the emission control devices and	ARE ALSO VITAL TO PROPER EN-

systems may be performed by any GINE OPERATION AND MAXIMUuRENE G1d1(L)-14.6(E)-J T* -0.1:1(N7.5(N)5M)8 repair establishment or individual

that is certified (if applicable).

					EWA10320
	6				EWA10320
	6		WARNING
			WARNING
			If you are not familiar with mainte-
			nance work, have a Yamaha dealer
			do it for you.

6-1

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Contents TT-R110EX EAU10041 AN Important Safety Message IntroductionIntroduction Important Manual Information InvolvedEWA14460 Affix Dealer Label Here Table of Contents Motorcycle Care Safety Information Safe ridingProtective apparel ModificationsLoading and accessories Gasoline and exhaust gas Gasoline is Highly FLAMMA- BLELocation of important labels Tire InfomationDescription Left viewRight view Controls and instruments Instrument and Control Functions Main switchHandlebar switches Brake pedal Shift pedalBrake lever Fuel tank cap Avoid spilling fuel on the hot en- gineGasohol Fuel tank breather hoseFuel cock Starter choke lever RESTo install the seat KickstarterSeat To remove the seatSidestand Starting circuit cut-off systemNo YES PRE-OPERATION Checks Pre-operation check list ChecksBrake pedal Operation and Important Riding Points Starting and warming up a cold engineTo start out and accelerate Starting a warm engineShifting Engine break-in To decelerateParking Periodic Maintenance and Minor Repair Maintenance, replacement, or repairEmission control devices That is certified if applicableOwner’s tool kit Periodic maintenance chart for the emission control system Initial Odometer Readings Checks and Maintenance JobsGeneral maintenance and lubrication chart WheelsBrake lever pivot shaft Panel B Removing and installing pan- elsPanel a To check the spark plug Checking the spark plugTo remove the spark plug To check the engine oil level To install the spark plugEngine oil To change the engine oil Cleaning the air filter element To clean the air filter elementInders may become excessively worn Cleaning the spark arrester Adjusting the carburetor Adjusting the engine idling speedChecking the throttle cable free play Valve clearanceTires Tire air pressureTire inspection Tire informationAccessories and replacement parts Spoke wheelsAdjusting the clutch free play Adjusting the brake lever free playAdjusting the brake pedal free play Checking the shift pedal Checking the front and rear brake shoesFront RearTo check the drive chain slack To adjust the drive chain slackDrive chain slack Cleaning and lubricating the drive chain Checking and lubricating the cables Checking and lubricating the throttle grip and cableChecking and lubricating Brake lever Brake pedal Sidestand Lubricating the swingarm piv- ots Checking the front forkTo check the condition To check the operationChecking the steering Checking the wheel bearingsTo store the battery BatteryTo charge the battery Replacing the fuse To service the front wheel To service the rear wheelSupporting the motorcycle Front wheelTo install the front wheel Rear wheel To remove the rear wheelTroubleshooting To install the rear wheelTroubleshooting chart BatteryCompression IgnitionBefore cleaning CleaningMotorcycle Care and Storage Matte color cautionAfter cleaning Make sure that there is no oil or wax on the tiresStorage Short-termEWA10950 Specifications DimensionsChassis Vehicle identification number Consumer InformationIdentification numbers Model label Motorcycle noise regulation Tampering with Noise Control System ProhibitedProduct Excluded from Warranty Consumer Information Yamaha Extended Service Y.E.S Consumer Information Air filter element, cleaning IndexPage Page Printed on Recycled Paper