Yamaha TT-R110EX owner manual Adjusting the clutch free play, Adjusting the brake lever free play

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU44661

Adjusting the clutch free play

The clutch free play must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart.

1.Loosen the locknut.

2.Slowly turn the clutch adjusting screw in direction (a) until resis- tance is felt, and then turn it 1/8 turn in direction (b).

6(b)(a)

2

1

1.Locknut

2.Clutch adjusting screw

NOTE:

Turning the clutch adjusting screw in di- rection (a) decreases clutch free play and turning it in direction (b) increases clutch free play.

3.Tighten the locknut to the specified torque.

Tightening torque:

Locknut:

8.0 Nm (0.8 m·kgf, 5.8 ft·lbf)

NOTE:

When tightening the locknut, hold the clutch adjusting screw with a screwdriv- er so that it does not turn together with the locknut.

EAU44880

Adjusting the brake lever free play

3

1 2

(b)

(a)

1.Brake lever free play adjusting bolt

2.Locknut

3.Brake lever free play

The brake lever free play should mea- sure 10.0–20.0 mm (0.39–0.79 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows.

1.Loosen the locknut at the brake le- ver.

2.To increase the brake lever free play, turn the adjusting bolt in di- rection (a). To decrease the brake lever free play, turn the adjusting bolt in direction (b).

6-17

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Contents TT-R110EX EAU10041 AN Important Safety Message IntroductionIntroduction Important Manual Information InvolvedEWA14460 Affix Dealer Label Here Table of Contents Motorcycle Care Safety Information Safe ridingProtective apparel ModificationsLoading and accessories Gasoline and exhaust gas Gasoline is Highly FLAMMA- BLELocation of important labels Tire InfomationDescription Left viewRight view Controls and instruments Main switch Handlebar switchesInstrument and Control Functions Shift pedal Brake leverBrake pedal Fuel tank cap Avoid spilling fuel on the hot en- gineFuel tank breather hose Fuel cockGasohol Starter choke lever RESTo install the seat KickstarterSeat To remove the seatSidestand Starting circuit cut-off systemNo YES PRE-OPERATION Checks Pre-operation check list ChecksBrake pedal Operation and Important Riding Points Starting and warming up a cold engineStarting a warm engine ShiftingTo start out and accelerate Engine break-in To decelerateParking Periodic Maintenance and Minor Repair Maintenance, replacement, or repairEmission control devices That is certified if applicableOwner’s tool kit Periodic maintenance chart for the emission control system Initial Odometer Readings Checks and Maintenance JobsGeneral maintenance and lubrication chart WheelsBrake lever pivot shaft Removing and installing pan- els Panel aPanel B Checking the spark plug To remove the spark plugTo check the spark plug To install the spark plug Engine oilTo check the engine oil level To change the engine oil Cleaning the air filter element To clean the air filter elementInders may become excessively worn Cleaning the spark arrester Adjusting the carburetor Adjusting the engine idling speed Checking the throttle cable free play Valve clearanceTires Tire air pressureTire inspection Tire informationAccessories and replacement parts Spoke wheelsAdjusting the clutch free play Adjusting the brake lever free playAdjusting the brake pedal free play Checking the shift pedal Checking the front and rear brake shoesFront RearTo adjust the drive chain slack Drive chain slackTo check the drive chain slack Cleaning and lubricating the drive chain Checking and lubricating the cables Checking and lubricating the throttle grip and cableChecking and lubricating Brake lever Brake pedal Sidestand Lubricating the swingarm piv- ots Checking the front forkTo check the condition To check the operationChecking the steering Checking the wheel bearingsBattery To charge the batteryTo store the battery Replacing the fuse To service the front wheel To service the rear wheelSupporting the motorcycle Front wheelTo install the front wheel Rear wheel To remove the rear wheelTroubleshooting To install the rear wheelTroubleshooting chart BatteryCompression IgnitionBefore cleaning CleaningMotorcycle Care and Storage Matte color cautionAfter cleaning Make sure that there is no oil or wax on the tiresStorage Short-termEWA10950 Specifications DimensionsChassis Consumer Information Identification numbersVehicle identification number Model label Motorcycle noise regulation Tampering with Noise Control System ProhibitedProduct Excluded from Warranty Consumer Information Yamaha Extended Service Y.E.S Consumer Information Air filter element, cleaning IndexPage Page Printed on Recycled Paper