Yamaha TT-R110EX owner manual Adjusting the brake pedal free play

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PERIODIC MAINTENANCE AND MINOR REPAIR

3.If the specified brake lever free play could be obtained as de- scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.

4.Fully turn the adjusting bolt at the brake lever in direction (a) to loos- en the brake cable.

5.Loosen the locknut at the brake shoe plate.

6.To increase the brake lever free play, turn the adjusting bolt in di- rection (a). To decrease the brake lever free play, turn the adjusting bolt in direction (b).

(a)

(b)

2

1

1.Locknut

2.Brake lever free play adjusting bolt

EAU44670

Adjusting the brake pedal free play

1.Brake pedal free play adjusting nut

2.Brake pedal free play

The brake pedal free play should mea- sure 10.0–20.0 mm (0.39–0.79 in) at the brake pedal end as shown. Period- ically check the brake pedal free play and, if necessary, adjust it as follows.

To increase the brake pedal free play, turn the adjusting nut at the brake rod in direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).

EWA14820

WARNING

After adjusting the drive chain slack or removing and installing the rear wheel, always check the brake pedal free play.

If proper adjustment cannot be obtained as described, have a Yamaha dealer make this ad- justment.

6

7.Tighten the locknut at the brake shoe plate and at the brake lever.

6-18

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Contents TT-R110EX EAU10041 Introduction AN Important Safety MessageIntroduction Involved Important Manual InformationEWA14460 Affix Dealer Label Here Table of Contents Motorcycle Care Safe riding Safety InformationProtective apparel ModificationsLoading and accessories Gasoline is Highly FLAMMA- BLE Gasoline and exhaust gasTire Infomation Location of important labelsLeft view DescriptionRight view Controls and instruments Handlebar switches Main switchInstrument and Control Functions Brake lever Shift pedalBrake pedal Avoid spilling fuel on the hot en- gine Fuel tank capFuel cock Fuel tank breather hoseGasohol RES Starter choke leverKickstarter To install the seatSeat To remove the seatStarting circuit cut-off system SidestandNo YES PRE-OPERATION Checks Checks Pre-operation check listBrake pedal Starting and warming up a cold engine Operation and Important Riding PointsShifting Starting a warm engineTo start out and accelerate To decelerate Engine break-inParking Maintenance, replacement, or repair Periodic Maintenance and Minor RepairEmission control devices That is certified if applicableOwner’s tool kit Initial Odometer Readings Checks and Maintenance Jobs Periodic maintenance chart for the emission control systemWheels General maintenance and lubrication chartBrake lever pivot shaft Panel a Removing and installing pan- elsPanel B To remove the spark plug Checking the spark plugTo check the spark plug Engine oil To install the spark plugTo check the engine oil level To change the engine oil To clean the air filter element Cleaning the air filter elementInders may become excessively worn Cleaning the spark arrester Adjusting the engine idling speed Adjusting the carburetorValve clearance Checking the throttle cable free play Tire air pressure Tires Tire inspection Tire informationSpoke wheels Accessories and replacement partsAdjusting the brake lever free play Adjusting the clutch free playAdjusting the brake pedal free play Checking the front and rear brake shoes Checking the shift pedalFront RearDrive chain slack To adjust the drive chain slackTo check the drive chain slack Cleaning and lubricating the drive chain Checking and lubricating the throttle grip and cable Checking and lubricating the cablesChecking and lubricating Brake lever Brake pedal Sidestand Checking the front fork Lubricating the swingarm piv- otsTo check the condition To check the operationChecking the wheel bearings Checking the steeringTo charge the battery BatteryTo store the battery Replacing the fuse To service the rear wheel To service the front wheelSupporting the motorcycle Front wheelTo install the front wheel To remove the rear wheel Rear wheelTo install the rear wheel TroubleshootingBattery Troubleshooting chartCompression IgnitionCleaning Before cleaningMotorcycle Care and Storage Matte color cautionMake sure that there is no oil or wax on the tires After cleaningShort-term StorageEWA10950 Dimensions SpecificationsChassis Identification numbers Consumer InformationVehicle identification number Model label Tampering with Noise Control System Prohibited Motorcycle noise regulationProduct Excluded from Warranty Consumer Information Yamaha Extended Service Y.E.S Consumer Information Index Air filter element, cleaningPage Page Printed on Recycled Paper