Baldor BSC 7107 DC manual Sensor and Motor Connections Refer to Figure

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Sensor and Motor Connections Refer to Figure 2-2.

Brushless DC motors have eleven (11) wires: three (3) motor phase power wires, three (3) hall sensor wires, two (2) wires for hall sensor power and sensor common, one (1) wire for motor ground and two (2) wires for motor thermal switch.

Note: Baldor BLDC motors have 120° Hall sensor spacing.

1.

Verify that the 60°/120° jumper is in the 120° position.

2.

Verify that the Speed Potentiometer is set to zero (5KW pot is set

 

fully CCW).

 

 

 

 

3.

Place a 0-10A AC AMP meter in series with the source. This allows

 

measurement of AC current during power up testing.

4.

Connect the three motor leads to P1 terminals as follows:

 

 

 

 

 

 

 

 

Motor Function

 

P1 Terminal

 

BSM50A

Threaded

 

 

 

Lead Color

Connector Pin #

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

Φ1

 

Red

1

 

V

 

Φ3

 

Black

4

 

 

 

 

 

 

 

 

W

 

Φ2

 

Blue

3

5.

Connect the motor ground to Earth.

 

 

6.

Connect the three hall sensor wires (S1, S2 and S3) to P4 terminals

 

S1, S2 and S3 of on the upper board.

 

7.

Connect the sensor power lead (red) to P4 terminal strip pin VR on

 

the upper board.

 

 

 

 

8.

Connect the sensor power common lead (black) to P4 terminal strip

 

pin COM on the upper board.

 

 

Note: The motor has an internal thermal switch (155°C ±5°C normally closed contact). The BSC7107 does not use this contact so no connection to the thermal switch leads is required.

2-4 Receiving & Installation

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Contents MN1231 BSC DC Brushless Control Installation and Operating ManualTable of Contents Ii Table of Contents Introduction Section General InformationLimited Warranty Precautions Safety NoticeBe sure the system is properly grounded before Receiving Section Receiving & InstallationInstallation Control InstallationSpeed Potentiometer Refer to Figure AC Power Connection Refer to FigureControl Connection Locations Connect the three motor leads to P1 terminals as follows Sensor and Motor Connections Refer to FigureReverse Operation 1st Time Power Up Procedure or after a motor is replaced Current Limit Adjustment Section AdjustmentsAdjusting Closed Loop Gain Minimum Speed AdjustmentDimensions Section Specifications and DataSpecifications Hall Signal Timing Diagram Box Fort Smith, AR 479 Fax 479