Genesis Advanced Technologies GRXXX & manual Facility Requirements

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Service & Repair Manual

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Facility Requirements

 

se c t i o n

The service facility is perhaps the most important asset of any professional dive store. It should be clean and well lighted, and stocked with a complete inventory of parts and manufacturer's specialty tools for the products your store sells. As a minimum requirement, your service facility should be equipped with the following items:

Ultrasonic Cleaner Select the right size model that can keep up with the volume of regulators that your store services. A built in timer and heater will help control the cleaning time and temperature of the solution, since most solutions work best when heated.

Bench Mounted Vise A vise is sometimes needed to hold the regulator secure – especially when removing the first stage yoke retainer. Special care must be taken, however, to avoid damage that can result from improper use of this tool. Be sure to follow the instructions provided in this manual.

Magnification Lamp Strong lighting and magnification are essential requirements for performing a thorough parts inspec- tion - especially when locating the cause of a small leak.

Quality Wrenches & Sockets When working with chrome plated brass parts, it is especially critical to use the correct size wrench and to ensure that it fits properly over the part. The use of an adjustable wrench is very likely to cause damage to your customer's regulator, and should be strictly avoided at all times.

Calibrated Inch-Pound Torque Wrench It is important to follow the manufacturer's torque values whenever they are specified, in order to avoid overtightening or under-tightening a part. This is especially important for smaller parts and fittings, when overtightening can easily damage the part.

Calibrated Foot-Pound Torque Wrench Torque wrenches that can be set for both inch-pound and foot-pound measurements generally tend to be less accurate than wrenches that are designed to measure torque within a specific range.

Manufacturer's Specialty Tools Specialty tools are critically important to performing each step of disassembly and reassembly according to each manufacturer's procedures. Genesis specialty tools that are required to perform service for the Atlas and Yukon second stages are pictured on the following page.

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Copyright ©2001 Liberty Group

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Contents Atlas & Yukon Contents About This Manual Scheduled ServiceIntroduction Function & DesignFacility Requirements Atlas/ Yukon Specialty Tools Recommended Equipment and SuppliersImmersion / Leak Test Preliminary InspectionExternal Inspection General Guidelines Disassembly ProceduresSerial Number Location Orifice Removal Cover Ring Removal Exhaust Tee Removal Step Atlas Retaining Ring Removal Atlas Second Stage OnlyAcidic Cleaning Procedure Cleaning ProceduresUltrasonic Acid Bath Degrease & Pre-ScrubFresh Water Rinse Final Rinse Neutralizing BathFor Equipment Used With Oxygen Enriched Air Introduction EAN/Nitrox Cleaning ProcedureRequired Equipment Preparing the WorkstationUltrasonic Aqueous Bath Demineralized or Distilled Water Rinse Final Inspection LOW Pressure Hose Assemblies Labeling & Packaging Final Adjustment & Flow TestingReassembly Procedures Atlas Second Stage Only Yukon proceed to Step Atlas Retaining Ring InstallationPop p et Installation Orifice Preliminary Setting Inline Adjustment Tool w/ IP Gauge Final Testing ProceduresService & Repair Manual Subjective Breathing Test External Leak Test Flowbench Testing optionalFreeflow or leakage Troubleshooting GuideEAN/Nitrox & Compressed Air Schematic & Parts List Atlas Second StagePage G6621 Orifice G5117 Washer Schematic & Parts List Yukon Second Stage