Genesis Advanced Technologies GRXXX & manual Final Adjustment & Flow Testing, Labeling & Packaging

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Service & Repair Manual

Set the O-rings aside on a perfectly clean surface that is covered with cellophane. Do not use lubricant that appears to be contaminated with any particulate matter or other foreign debris.

CAUTION: The use of aerosol spray or petroleum based lubricants must be strictly avoided. The propellant gas or petroleum base may attack or weaken plastic or rubber parts, and is not compatible with enriched air.

Final Adjustment & Flow Testing

When the equipment has been cleaned and reassembled, it is very important to avoid contact with standard compressed air, to prevent any possibility of hydrocarbon contamination. It is therefore extremely impor- tant to pressurize only with hydrocarbon-free gas for the purposes of final adjustment and flow testing. As a less expensive alternative to EAN, com- pressed Nitrogen may be used, purchased from a reputable gas supplier that can certify the gas as being hydrocarbon-free.

CAUTION: Do not connect the regulator to any cylinder or air supply that cannot be verified as containing hydrocarbon-free gas. If the regulator is pressurized with standard compressed air, which contains hydrocarbons, it will be rendered incompatible with enriched air mixtures above 23.5 percent oxygen until the above cleaning procedure has been repeated.

Labeling & Packaging

After performing the EAN/ Nitrox cleaning and service procedures, it is extremely important to ensure that each piece of equipment serviced is clearly labeled and identified for dedicated use with EAN/ Nitrox. This will help to prevent any crossover use with normal compressed air, and will also help to prevent any accidental use by untrained users.

After completing the cleaning procedures, proceed to

Section 5 – Reassembly

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Copyright ©2001 Liberty Group

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Contents Atlas & Yukon Contents About This Manual Scheduled ServiceIntroduction Function & DesignFacility Requirements Atlas/ Yukon Specialty Tools Recommended Equipment and SuppliersImmersion / Leak Test Preliminary InspectionExternal Inspection General Guidelines Disassembly ProceduresSerial Number Location Orifice Removal Cover Ring Removal Exhaust Tee Removal Step Atlas Retaining Ring Removal Atlas Second Stage OnlyAcidic Cleaning Procedure Cleaning ProceduresUltrasonic Acid Bath Degrease & Pre-ScrubFresh Water Rinse Final Rinse Neutralizing BathFor Equipment Used With Oxygen Enriched Air Introduction EAN/Nitrox Cleaning ProcedureRequired Equipment Preparing the WorkstationUltrasonic Aqueous Bath Demineralized or Distilled Water Rinse Final Inspection LOW Pressure Hose Assemblies Labeling & Packaging Final Adjustment & Flow TestingReassembly Procedures Atlas Second Stage Only Yukon proceed to Step Atlas Retaining Ring InstallationPop p et Installation Orifice Preliminary Setting Inline Adjustment Tool w/ IP Gauge Final Testing ProceduresService & Repair Manual Subjective Breathing Test External Leak Test Flowbench Testing optionalFreeflow or leakage Troubleshooting GuideEAN/Nitrox & Compressed Air Schematic & Parts List Atlas Second StagePage G6621 Orifice G5117 Washer Schematic & Parts List Yukon Second Stage