Genesis Advanced Technologies GRXXX & manual Troubleshooting Guide, Freeflow or leakage

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Atlas & Yukon Second Stage

Table 2 – Troubleshooting Guide

SYMPTOM

 

POSSIBLE CAUSE

 

TREATMENT

 

 

 

 

 

 

 

Freeflow or leakage

1.

Excessive intermediate pressure.

1.

Refer to first stage troubleshooting

guide

 

 

 

 

 

 

2.

Damaged or worn LP seat(8).

2.

Replace with new.

 

 

3.

Damaged orifice(5) sealing surface.

3.

Replace with new.

 

 

4.

Damaged orifice O-ring(4)

4.

Replace with new.

 

 

5.

Orifice incorrectly adjusted.

5.

Reset to preliminary setting and readjust.

 

5.

Locknut(19) incorrectly adjusted.

6.

Reset to preliminary setting and readjust.

 

7.

Poppet spring(10) damaged.

7.

Replace with new.

 

 

8.

Lever(21) is bent.

8.

Replace with new.

 

Excessive Inhalation Resistance

1.

Insufficent intermediate pressure.

1.

Refer to first stage troubleshooting

guide

or Hesitation

2.

Locknut(19) incorrectly adjusted.

2.

Reset to preliminary setting and readjust.

 

 

3.

Orifice(5) incorrectly adjusted.

3.

Reset to preliminary setting and readjust.

 

4.

Lever(21) is bent.

4.

Replace with new.

 

Insufficient airflow when purge

1.

Lever(21) is slack, locknut(19) or orifice(5)

1.

Reset to preliminary settings and readjust.

button is depressed

 

incorrectly adjusted.

 

 

 

 

2.

Lever is bent.

2.

Replace with new.

 

Water entering second stage

1.

Exhaust valve (15) worn or damaged.

1.

Replace with new.

 

 

2.

Mouthpiece(12) worn or damaged.

2.

Replace with new.

 

 

3.

Inlet coupling O-ring(7) damaged,

3.

Disassemble and inspect, replace or

 

 

 

incorrectly installed, or worn.

 

reassemble as required.

 

 

4.

Dive/Pre-Dive Switch O-ring(11b) damaged

4.

Replace with new.

 

 

 

or worn (Atlas only).

 

 

 

 

5.

Case plug (16) or case plug O-ring (17)

5.

Replace with new.

 

 

 

damaged or worn.

 

 

 

CAUTION: All repairs must be performed with a complete overhaul service, unless the problem is detected immediately after a complete overhaul service has already been performed. Do not attempt to perform partial service if the regulator shows any signs of use. For additional troubleshooting assistance, contact your Genesis Scuba distributor.

Copyright ©2001 Liberty Group

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Contents Atlas & Yukon Contents Scheduled Service About This ManualFunction & Design IntroductionFacility Requirements Recommended Equipment and Suppliers Atlas/ Yukon Specialty ToolsImmersion / Leak Test Preliminary InspectionExternal Inspection Disassembly Procedures General GuidelinesSerial Number Location Orifice Removal Cover Ring Removal Exhaust Tee Removal Step Atlas Second Stage Only Atlas Retaining Ring RemovalCleaning Procedures Acidic Cleaning ProcedureUltrasonic Acid Bath Degrease & Pre-ScrubFresh Water Rinse Neutralizing Bath Final RinseEAN/Nitrox Cleaning Procedure For Equipment Used With Oxygen Enriched Air IntroductionPreparing the Workstation Required EquipmentUltrasonic Aqueous Bath Demineralized or Distilled Water Rinse Final Inspection LOW Pressure Hose Assemblies Final Adjustment & Flow Testing Labeling & PackagingReassembly Procedures Atlas Retaining Ring Installation Atlas Second Stage Only Yukon proceed to StepPop p et Installation Orifice Preliminary Setting Final Testing Procedures Inline Adjustment Tool w/ IP GaugeService & Repair Manual Subjective Breathing Test Flowbench Testing optional External Leak TestTroubleshooting Guide Freeflow or leakageSchematic & Parts List Atlas Second Stage EAN/Nitrox & Compressed AirPage Schematic & Parts List Yukon Second Stage G6621 Orifice G5117 Washer