Genesis Advanced Technologies GRXXX & manual Cleaning Procedures, Acidic Cleaning Procedure

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Atlas & Yukon Second Stage

Cleaning Procedures

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s e c t i o n

Acidic Cleaning Procedure

(For Equipment Used With Compressed Air)

Introduction

This procedure provides complete instructions for cleaning reusable, non-wearing components and parts of regulators and valves used with standard Grade E compressed air. Acidic Cleaning must also be per- formed as a prerequisite to performing Aqueous Cleaning — an addi- tional procedure that is necessary for cleaning component parts of equipment used with mixtures of oxygen enriched air (EAN/Nitrox) containing more than 24% oxygen.

Acidic cleaning is a five step procedure that includes:

Degreasing and pre-scrub, plastic parts cleaning

Tap water rinse

Ultrasonic acid bath

Sodium bicarbonate neutralizing bath

Distilled or de-mineralized water rinse

Required Equipment

Ultrasonic Cleaner – Essential to provide the most effective removal of corrosion and scale from metal parts. It is impossible to attain the same level of cleaning with any other method. Preferred features include a built-in timer and a heater.

Screen Dip Basket – Provided with most ultrasonic cleaners, allows the parts to be fully immersed in each solution, and trans- ferred from one container to the next.

Separate Containers – It is important to use four separate con- tainers, including the well of the ultrasonic cleaner, to hold each solution so that the parts can be transferred quickly in the correct sequence and with minimal delay. Each container should be ap- proximately the same shape and size as the well of the ultrasonic cleaner, so that the dip basket fits completely inside.

Copyright ©2001 Liberty Group

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Contents Atlas & Yukon Contents Scheduled Service About This ManualFunction & Design IntroductionFacility Requirements Recommended Equipment and Suppliers Atlas/ Yukon Specialty ToolsImmersion / Leak Test Preliminary InspectionExternal Inspection Disassembly Procedures General GuidelinesSerial Number Location Orifice Removal Cover Ring Removal Exhaust Tee Removal Step Atlas Second Stage Only Atlas Retaining Ring RemovalCleaning Procedures Acidic Cleaning ProcedureUltrasonic Acid Bath Degrease & Pre-ScrubFresh Water Rinse Neutralizing Bath Final RinseEAN/Nitrox Cleaning Procedure For Equipment Used With Oxygen Enriched Air IntroductionPreparing the Workstation Required EquipmentUltrasonic Aqueous Bath Demineralized or Distilled Water Rinse Final Inspection LOW Pressure Hose Assemblies Final Adjustment & Flow Testing Labeling & PackagingReassembly Procedures Atlas Retaining Ring Installation Atlas Second Stage Only Yukon proceed to StepPop p et Installation Orifice Preliminary Setting Final Testing Procedures Inline Adjustment Tool w/ IP GaugeService & Repair Manual Subjective Breathing Test Flowbench Testing optional External Leak TestTroubleshooting Guide Freeflow or leakageSchematic & Parts List Atlas Second Stage EAN/Nitrox & Compressed AirPage Schematic & Parts List Yukon Second Stage G6621 Orifice G5117 Washer