MHP WNK, TJK, JNR owner manual Annual Maintenance, General Maintenance, Flashback

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Maintenance

Annual Maintenance

After a period of nonuse or to keep your grill in top operating condition, you should perform the following maintenance procedures to keep the grill ready for instant use and for your safety.

Do not obstruct the flow of combustion and ventila- tion air.

Clean inside the grill head. Remove the burner/ venturi assembly and cover the valve orifices with a piece of aluminum foil to keep out dirt. Brush inside bottom and sides with a stiff wire brush to remove built-up grease and debris. Be careful not to dam- age the Ignitor or Collector Box.

Test the Ignitor for a good spark. (See Rotary Spark Ignitor System in the General Maintenance section.)

The stainless steel burner may be brushed lightly with a stiff laundry brush. Any clogged flame holes may be opened using a thin wire. Use the supplied venturi cleaning brush or a bottle brush, pipe cleaner to clean out the venturis. (See Flashback in General Maintenance.)

Clean the Control Panel, Side Shelf Supports, Lid Handle Spacers, Lower Cart Frame, Posts with a mild detergent soap and warm water solution. For the Optimum Console use a mild detergent soap and water, Windex or a quality stainless steel cleaner such as MHP’s Stainless Steel Cleaner (Part #SSC) to clean the column and grill lid facing.

Do Not Use cleaning agents such as bleach, powdered cleansers, steel wool pads or caustic solutions like oven cleaners because they will damage the surfaces.

Porcelain cooking grids should be cleaned by first pre-heating the grill on high for ten minutes, lid closed. Then with a brass bristled grill brush clean off the debris. Do Not wash the porcelain grates in a sink or dishwasher. It may ultimately cause the porcelain to chip.

Occasional white oxidation on the exterior of your grill head and lid may be washed off with mild soap and warm water.

Severe weathering of the grill head and lid can be remedied by lightly sanding or rubbing with steel wool. Then it can be recoated with a high quality heat resistant paint similar to MHP’s BF-1 Paint, available in spray cans from your dealer.

Inspect the hose and gas fittings. Remember to leak check every time you disconnect and recon- nect a gas fitting.

Keep the ventilation openings of the LP cylinder enclosure free and clear from debris.

Warning: Check the hose before each use of the grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only MHP authorized replacement hose.

General Maintenance

Flashback

In some areas of the country, spiders and other in- sects build nests, lay eggs and spin webs in the grill’s venturi tube or valve orifice. This obstructs the full flow of gas to the burner. Some gas backs up resulting in a “Flashback” - a fire in the venturi behind the control panel which could cause serious bodily injury or dam- age to your grill.

To remove spider webs and/or other obstructions, you must clean out the venturis. This should be done routinely if the grill has sat idle for extended peri- ods. Also, if you live in an area where spiders are plentiful, you should clean the venturis often, es- pecially in the fall when there is an increase in egg sack production.

To clean, be sure the grill is cold. Open lid and re- move the cooking grids, the briquettes and the bri- quette grate.

1.Remove the burner clip holding the burner in place. (See Fig. 42)

2.Lift burner and venturi assembly out. With sup- plied cleaning brush, a pipe cleaner or a flexible wire, clean out the venturi tube.

3.Remove hex head orifice with a 3/8" wrench. Clean Orifice hole and inner part of the valve with a toothpick. Be careful not to enlarge the orifice hole.

4.Check orifice receptacle in valve body.

When finished cleaning reassemble the complete unit.

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Contents For Your Safety For Your SafetySafety Liquid Propane GAS Units onlyContents Warranty Model IdentificationModern Home Safety General InstructionsCart Assembly Instructions JCP, JCN, WCP & WCN Leg Assembly FigLower Shelf Assembly Fig MountingsDeck/Patio Mounting Assembly Instructions MPB Tank Holder Ring Assembly For LP Gas Models FigPatio Base Mounting Assembly Fig Deck/Patio Mounting InstallationIn-Ground Mounting Assembly Instructions MPP Attaching The Grill Head Bottom To The In-Ground PostStainless Steel Optimum Console Assembly Instructions Connect the Tank Locking Bar FigAttach the Base to the Pedestal Fig Make sure to align the holesAttaching the Access Panel Fig Option For Optimum Cart Only FigConnect the Grill Head Bottom Fig Built-in Kit Mounting Assembly Instructions NMS Complete View Of Built-In Required Dimensions For Built-InBuilt-In Mounting Assembly To connect the full assembly to the enclosureTo assemble the built-in frame Fig JNR & WNK Assembly Instructions Carton ContentsGrill Head Assembly Instructions Connecting the Control Panel Support BracketsAttaching Heat Shield and Control Panel Fig Ignitor Wire Connection Fig Tighten leak test both connections. See Leak Testing onConnect the gas supply line Fig Orifice Engagement FigStep Attaching the Side Shelf FigLP Propane for Optimum cart and pedestal mounts Natural gas for Optimum pedestal mountAttaching the Grill Lid Fig Connect the Handle FigGrates, Briquettes and Cooking Grids Warming RackTJK Assembly Instructions Model TJK GrillComplete View of TJK Grill Connect The Gas Supply LineAttaching the TJK Side Shelf Fig Attaching the Grill LidGas & LP Tank Connections GAS & LP CylinderConnecting the LP Cylinder Fig Gas& LP Tank ConnectionsLP GAS Cylinders Safe Handling Tips LP-GAS Cylinder Filling & HandlingLeak Testing & Lighting Grill Leak Testing Lighting Your GrillLeak Testing LightingMaintenance Annual MaintenanceGeneral Maintenance FlashbackElectrode Replacement or Adjustment Rotary Spark Ignitor SystemFlare-Ups Maintenance & Tube Bending Stainless Steel Cleaning TJK, Optimum ConsoleSear Magic Grid System Care Flexible Stainless Steel GAS Tube BendingTroubleshooting For assistanceParts Information Qty. WNK JNR TJK DescriptionTJK LID and Upper Side Shelf Parts Identification JCP, JCN, WCP & WCN NMS Outdoor Creations From MHP