TROUBLESHOOTING
| Problem | Possible Causes | Solution |
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| Low heat / Low flame when | Blockage of gas. | Check for spider webs in the burner or orifice. |
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| valve turned to high. | Improper preheating. |
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| Cylinder freezing up. | When cooking for long periods of time, or when the cylinder is |
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| close to being empty, or low outside air temperatures, 1 lb |
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| cylinders do not have enough wetted surface area to allow liquid |
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| propane to turn to vapour. Put on a fresh 1 lb cylinder or |
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| to a 20 lb tank. |
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| Excessive | Sear plate installed incorrectly. | Ensure sear plate is installed with the holes towards the right end |
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| heat. | of the grill. |
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| Improper |
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| Excessive grease and ash build up | Clean sear plate and drip pan regularly. Do not line pan with |
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| on sear plates and in drip pan. | aluminum foil. Refer to cleaning instructions. |
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| Burners burn with yellow flame, | Possible spider web or other debris, | Thoroughly clean burner by removing. See general maintenance |
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| accompanied by the smell of | or improper air shutter adjustment. | instructions. Open air shutter slightly according to combustion air |
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| gas. |
| adjustment instructions. |
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| Flames lift away from burner, | Improper air shutter adjustment. | Close air shutter slightly according to combustion air adjustment |
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| accompanied by the smell of |
| instructions. |
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| gas, and possibly difficulties in |
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| lighting. |
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| Burner will not light with the | Damaged electrode wire. | Replace electrode wire. |
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| igniter, but will light with a | Loose electrode wire. | Check that electrode wire is firmly pushed onto the terminal on the |
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| match. | Electrode is cracked or broken. | back of the igniter. |
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| Replace electrode. |
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| Dead battery / or installed incorrectly. |
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| Replace with heavy duty ‘AAA’ battery. Install with the positive |
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| terminal up. |
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| "Paint" appears to be peeling | Grease build up on inside surfaces. | This is not a defect. The finish on the lid and hood is stainless, and |
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| inside lid or hood. |
| will not peel. The peeling is caused by hardened grease, which |
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| dries into |
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| prevent this. See cleaning instructions. |
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| Burner output on “high” setting | Lack of gas. | Check gas level in propane cylinder. |
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| is too low. (Rumbling noise | Supply hose is pinched. | Reposition supply hose as necessary. |
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| and fluttering blue flame at |
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| Dirty or clogged orifice. | Clean burner orifice. |
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| burner surface.) |
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| Spider webs in venturi tube, or other |
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| Clean out venturi tube. |
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| foreign matter. | Order replacement burner from your Authorized Napoleon dealer. |
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| Cracked ceramic tile. |
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| Ceramic tiles overloaded with grease | Turn burner off and allow to cool for at least two minutes. Relight |
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| (during operation the burner | drippings and | burner and burn on high for at least five minutes or until the |
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| aburptly makes a loud | clogged. | ceramic tiles are evenly glowing red. |
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| “whoosh” sound, followed by a | Burner overheated due to inadequate | Ensure that no more than 75% of the grill surface is covered by |
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| continuous | objects or accessories. Turn burner off and allow to cool for at |
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| ventilation (too much grill surface |
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| sound and grows dim.) | least two minutes, then relight. |
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| covered by griddle or pan.) |
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| Allow burner to cool and inspect very closely for cracks. If any |
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| Cracked ceramic tile. |
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| cracks are found, contact your authorized Napoleon dealer for |
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| Leaking gasket surrounding the | ordering a replacement burner assembly. |
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| ceramic tile, or a weld failure in the | Contact your authorized Napoleon dealer for instructions on |
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| burner housing. |
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| ordering a replacement burner assembly. | 9 | |
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