DCS BGB36, BGB48 installation instructions Gas Hook-Up, GAS Requirements

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INSTALLATION

GAS HOOK-UP

GAS REQUIREMENTS

Verify the type of gas supply to be used, either natural or LPG, by checking the gas type label on rear panel of the unit and the serial label behind the drip pan handle on the right-hand side. For gas consumption data, see the rating label on the rear panel of the unit. Never connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply is controlled.

If the unit is being connected to a reticulated gas supply, an installer-supplied gas shut-off valve must be in- stalled in an easily accessible location. All installer supplied parts must conform to local codes, or in the absence of local codes, with the the requirements of AS/NZS 5601.1:2010 and any other applicable statutory regulations.

All pipe sealants must be an approved type and resistant to the actions of LPG gases. Never use pipe sealant on flare fittings. All gas connections should be made by a qualified gas fitter and in accordance with local codes and ordinances. In the absence of local codes, the installation must comply with the the requirements of AS/ NZS 5601.1:2010 and any other applicable statutory regulations. Gas conversion kits are available from Customer Care. See section ‘Service’ for contact details. When ordering gas conversion kits, have the model number, and the type of gas (natural or LPG) from your grill.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system dur- ing any pressure testing of that system at test pressures in excess of 3.5 kPa (1/2 PSIG). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 3.5 kPa (1/2 PSIG).

NATURAL GAS HOOK UP:

Important!

THIS TYPE OF CONNECTION SHOULD BE PERFORMED BY A CERTIFIED OR LICENSED GAS FITTER ONLY.

WHERE THREADS ARE USED FOR CONNECTION TO THE APPLIANCE, ALL UNION MATING SUR- FACES SHALL BE COMPATIBLE AND COMPLY WITH AS ISO 7.1 OR AS 1722.2

Connection: Grills set for use with Natural gas come with an NG regulator assembly which has a short section of hose already connected. The regulator has a test point. The regulator assembly is not connected to the appliance. A certified gas fitter needs to connect the appliance to the gas supply. Shut-off valve and Gas fittings for rigid piping connection are not supplied with the appliance -- they must be provided by the installer.

For built-in installation with connection to Natural Gas:

1.Attach regulator hose assembly to the appliance using the 3/8” SAE 45 Flare connection.

2.Plumb from the female 1/2” BSP side of the regulator to gas supply.

3.Do leak test.

4.After the connection is completed, turn the shut-off valve on and turn the burner control valves on the unit to the “HI” position for about 20 seconds to allow the air in the system to purge, turn valves off and wait 5 minutes before attempting to light the burners.

For units mounted on a mobile cart and being connected to a reticulated supply of Natural gas, and where a quick- connect device is used, ensure that:

The quick-connect device is certified to AS4627 and the gas hose assembly is certified to AS/NZS 1869;

Limited flexibility connectors is certified to AS 4631.

The gas fittings and hose assembly are compatible with the gas supply system and is able to deliver the maximum gas rating requirement of the DCS Outdoor Grill;

All gas installation works are carried out in accordance the the AS/NZS Gas Installations Standard AS5601 and other applicable Standards; and

Verify that connections are leak tested.

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Contents User guide Page Please Retain this Manual for Future Reference Message to OUR CustomersTable of Contents Important Safety Notice Safety Practices & PrecautionsSafety Practices & Precautions Flame Burner Grill PlacementSafety Practices & Precautions BGB36-BQAR Grill ModelsInstallation Locating GRILL/BUILT-IN ClearancesLocation Installation Clearances to Non-Combustible Construction Clearances to Non-Combustible ConstructionClearances to Combustible Construction GeneralInsulated Jacket BUILT-IN Construction Details GAS Requirements GAS HOOK-UPConnection with rigid piping Checking the GAS PressureLPG Cylinder Requirements LPG GAS Hook UPMax LPG Cylinder Restraint for BUILT-IN InstallationStep Leak Testing -- Procedure for a Qualified GAS Fitter Before TestingTo Test Grill Burner Flame Height Burner AdjustmentGrill Burner AIR Adjustment LOW Flame Setting AdjustmentRadiant Assembly Installing the Grease ShieldsRadiant Assembly Installation Griddle plate to be fitted to centre burner positions only Griddle PlateThese Instructions Installer ChecklistTag location Model # and Serial # Using the Grill Lighting InstructionsTo Light Side Burners 48BQR Models only Burner GrillingGrill DIRECT/INDIRECT Cooking NotesDUAL-SIDED Grates Grilling HintsShaped Grate Radius Grate ROD Using the RotisserieMeat Preparation PreparationRecommended Working AreaManual Lighting To Light the Rotisserie Burner Before CookingCooking on Rotisserie Care and Maintenance General AdviceRecommended Maintenance Schedule Leak Testing Procedure for the User Battery Replacement Regulator and Hose ReplacementGrill Grates Heat Shields Ceramic RodsDrip PAN Grease TrayCare and Maintenance To Remove the Grill Burners for Cleaning Stainless SteelSide Burner Ignitors Grill Burner Cleaning Injector CleaningTo Replace the Grill Burners After Cleaning Side Burners BGB48 BQR Model Side Burner Grates BGB48 BQR ModelLOW Heat with Knob in HI/SEAR Position TroubleshootingBefore Calling for Service Grill WON’T Light When the Ignition Button is PushedWrite to US ServiceContact US Through OUR Local Website Call US TOLL-FREE, 24/7Page Warranty Page NZ AU