DCS BGB48, BGB36 installation instructions Checking the GAS Pressure, Connection with rigid piping

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INSTALLATION

GAS HOOK-UP

NATURAL GAS HOOK UP CONT:

Important!

Where the appliance is intended to be permanently connected to a reticulated supply of gas, the appliance inlet connection shall have a thread in accordance with AS ISO 7.1

For grills mounted on a mobile cart and being connected to a reticulated supply of Natural gas, the installer must ensure that a restraining device that is no longer than 80% of the length of the hose is fitted with an eyebolt within 50mm of an external quick connect device, (as required by AS/NZS 5601.1:2010) in order to prevent tension on the flexible hose in case the cart should move during use. Quick connect devices should be certifed to AS4627 and Gas hose assemblies should be certified to AS/NZS 1869.

Operating pressure: 1 kPa Supply pressure: 1.25 kPa to 3.5 kPa. If in excess of 3.5 kPa, a step down regulator is required. Check with your local gas utility company or local codes for instructions on installing gas supply lines. Be sure to check on type and size of run (refer to AS/NZS 5601.1:2010 for pipe sizing details), and how deep to

Connection with rigid piping

Connection using special 'quick connect' flexible hose (for mobile cart-mounted grills being connected to a reticulated supply of Natural gas)

Installer supplied shut-off valve must be easily accessible

Gas

Supply

Bottom of unit

Elbow 45º 1/2” female

NPT x 3/8” male flare (installed on the unit)

NG Regulator 1 kPa (4.0" W.C.)

Installer supplied shut-off valve must be easily accessible

Bottom of unit

unattach hose

 

from elbow

Elbow 45º 1/2” female

NPT x 3/8” male flare (installed on the unit)

NG Regulator 1 kPa (4.0" W.C.)

Quick

Installer supplied

Quick connect gas hose assembly.

connect

 

Gas supply

 

FIG. 11 Natural Gas

bury the line. If the gas line is too small, the grill will not function properly. Any joint sealant used must be an approved type and be resistive to the actions of LPG gases.

CHECKING THE GAS PRESSURE

1.Turn off the gas supply.

2.Connect the pressure gauge to the pressure test point. This can be done by either removing the test point screw on the NG regulator or by removing one of the burners and measuring the test point pressure at the injector.

3.Once the gauge is in position, turn the gas supply on.

4.Ignite all grill burners and turn the knob to the “HIGH” position. Check that the reading measures 1.00 kPa for Natural Gas. If not, adjust the regulator to obtain the stated pressure.

5.Once the pressure is set, switch off the burner, turn off the gas supply, and disconnect the pressure gauge.

6.Ensure the Grill is returned to its normal operating state. Replace the screw in the NG regulator, or replace the burner if it has been removed. Perform a gas leak check on all gas connections to make sure there are no gas leaks at the test point or at any point in the connection to the inlet manifold.

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Contents User guide Page Message to OUR Customers Please Retain this Manual for Future ReferenceTable of Contents Safety Practices & Precautions Important Safety NoticeSafety Practices & Precautions Grill Placement Flame BurnerSafety Practices & Precautions Grill Models BGB36-BQARLocating GRILL/BUILT-IN Clearances InstallationLocation Installation Clearances to Non-Combustible Construction Clearances to Non-Combustible ConstructionGeneral Clearances to Combustible ConstructionInsulated Jacket BUILT-IN Construction Details GAS HOOK-UP GAS RequirementsChecking the GAS Pressure Connection with rigid pipingLPG GAS Hook UP LPG Cylinder RequirementsLPG Cylinder Restraint for BUILT-IN Installation MaxStep Before Testing Leak Testing -- Procedure for a Qualified GAS FitterTo Test Burner Adjustment Grill Burner AIR AdjustmentLOW Flame Setting Adjustment Grill Burner Flame HeightInstalling the Grease Shields Radiant AssemblyRadiant Assembly Installation Griddle Plate Griddle plate to be fitted to centre burner positions onlyInstaller Checklist These InstructionsTag location Model # and Serial # Lighting Instructions Using the GrillTo Light Side Burners 48BQR Models only Grilling GrillDIRECT/INDIRECT Cooking Notes BurnerGrilling Hints DUAL-SIDED GratesShaped Grate Radius Grate Using the Rotisserie RODPreparation RecommendedWorking Area Meat PreparationTo Light the Rotisserie Burner Before Cooking Manual LightingCooking on Rotisserie General Advice Care and MaintenanceRecommended Maintenance Schedule Leak Testing Procedure for the User Regulator and Hose Replacement Battery ReplacementGrill Grates Ceramic Rods Heat ShieldsGrease Tray Drip PANCare and Maintenance Stainless Steel To Remove the Grill Burners for CleaningSide Burner Ignitors Injector Cleaning Grill Burner CleaningTo Replace the Grill Burners After Cleaning Side Burner Grates BGB48 BQR Model Side Burners BGB48 BQR ModelTroubleshooting Before Calling for ServiceGrill WON’T Light When the Ignition Button is Pushed LOW Heat with Knob in HI/SEAR PositionService Contact US Through OUR Local WebsiteCall US TOLL-FREE, 24/7 Write to USPage Warranty Page NZ AU