DCS BGB36, BGB48 installation instructions LPG GAS Hook UP, LPG Cylinder Requirements

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INSTALLATION

GAS HOOK-UP

LPG GAS HOOK UP

Grills set for use with LPG gas come equipped with a high capacity hose/regulator assembly for connection to a standard 9 kg LPG POL cylinder. The LPG cylinder is not included.

Connection: 1/2” NPT male with a 3/8” Flare adapter (included). LPG Hose with a POL fitting and fittings are in-

cluded. Operating pressure: 2.75 kPa. Maximum supply pressure: 1750 kPa.

CAUTION!

Before connecting LPG cylinder to regulator, check that all knobs are in the OFF position and open grill hood.

To connect the LPG regulator/hose assembly to the cylinder/valve assembly, first make sure the main valve on the cylinder is completely closed. You should always turn off the LPG cylinder main valve (Fig. 12) after each use and during transport of the cylinder or unit. Insert the regulator inlet into the cylinder valve and turn clockwise until the coupler tightens up. Do not overtighten the coupler. Turn the main cylinder valve on and turn the burner control valves on the unit to the “HI” position for about 20 seconds to allow the air in the system to purge, turn valves off and wait 5 minutes before attempting to light the burners.

To disconnect the coupler, first make sure the main cylinder valve is turned off. Grasp the coupler and turn counter clockwise. The inlet will then disengage. Remove the inlet from the cylinder valve opening if it has not already done so when it disengaged. Your local LPG filling station should be equipped with the proper equip- ment to fill your cylinder.

LPG CYLINDER REQUIREMENTS:

A dented or rusty LPG cylinder may be hazardous and should be checked by your LPG supplier. The cylinder that is used must have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Al- ways check for leaks after every LPG cylinder change. The LPG gas cylinder must conform to AS2030.1:2009 and designed for use with a POL fitting only. Do not change the regulator/hose assembly from that supplied with the unit. The cylinder must be provided with a shut-off valve terminating in an LPG gas supply cylinder valve outlet specified, as applicable, for POL connection. If the appliance is stored indoors, the cylinder must be discon- nected and removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.

Note:

When an LPG unit is being directly connected to an LPG house system, you must follow the natural gas hook up guide- lines. The installer must provide the proper gas regulator to reduce the gas flow to 2.75 kPa.

Note:

The Grill comes with the LPG Regulator/Hose assembly installed at the factory. The assembly, along with the entire Grill system, is leak tested. Do not remove the Regulator/Hose assembly from the Grill during installation.

WARNING :

1.Do not remove the Grill from the pallet until you are ready to install.

2.Do not place the Grill directly on the ground or any other flat surface without support. This will prevent damaging the regulator/hose assembly by the weight of the grill.

3.Check the hose, regulator and connectors for damage. Look for cracks, abrasions, brittleness, holes, dents and nicks.

4.Do not attempt to remove, repair, or replace the Regu- lator/Hose assembly by yourself. It must be done by a qualified licensed gas fitter only.

POL Regulator

Main Tank Valve

9 kg LP Tank

Bottom of unit

Elbow 45º 1/2” female

NPT x 3/8” male flare (installed on the unit)

LP Regulator hose assembly 2.75 kPa

FIG. 12 LPG Gas

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Contents User guide Page Please Retain this Manual for Future Reference Message to OUR CustomersTable of Contents Important Safety Notice Safety Practices & PrecautionsSafety Practices & Precautions Flame Burner Grill PlacementSafety Practices & Precautions BGB36-BQAR Grill ModelsLocation InstallationLocating GRILL/BUILT-IN Clearances Installation Clearances to Non-Combustible Construction Clearances to Non-Combustible ConstructionInsulated Jacket Clearances to Combustible ConstructionGeneral BUILT-IN Construction Details GAS Requirements GAS HOOK-UPConnection with rigid piping Checking the GAS PressureLPG Cylinder Requirements LPG GAS Hook UPMax LPG Cylinder Restraint for BUILT-IN InstallationStep To Test Leak Testing -- Procedure for a Qualified GAS FitterBefore Testing Grill Burner AIR Adjustment Burner AdjustmentLOW Flame Setting Adjustment Grill Burner Flame HeightRadiant Assembly Installation Radiant AssemblyInstalling the Grease Shields Griddle plate to be fitted to centre burner positions only Griddle PlateThese Instructions Installer ChecklistTag location Model # and Serial # To Light Side Burners 48BQR Models only Using the GrillLighting Instructions Grill GrillingDIRECT/INDIRECT Cooking Notes BurnerDUAL-SIDED Grates Grilling HintsShaped Grate Radius Grate ROD Using the RotisserieRecommended PreparationWorking Area Meat PreparationManual Lighting To Light the Rotisserie Burner Before CookingCooking on Rotisserie Recommended Maintenance Schedule Care and MaintenanceGeneral Advice Leak Testing Procedure for the User Grill Grates Battery ReplacementRegulator and Hose Replacement Heat Shields Ceramic RodsDrip PAN Grease TrayCare and Maintenance Side Burner Ignitors To Remove the Grill Burners for CleaningStainless Steel To Replace the Grill Burners After Cleaning Grill Burner CleaningInjector Cleaning Side Burners BGB48 BQR Model Side Burner Grates BGB48 BQR ModelBefore Calling for Service TroubleshootingGrill WON’T Light When the Ignition Button is Pushed LOW Heat with Knob in HI/SEAR PositionContact US Through OUR Local Website ServiceCall US TOLL-FREE, 24/7 Write to USPage Warranty Page NZ AU