DCS BGB36, BGB48 installation instructions Leak Testing Procedure for the User

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CARE AND MAINTENANCE

LEAK TESTING – PROCEDURE FOR THE USER

IMPORTANT!

There are two levels of testing for leaks. (1) Gas supply connection points that are accessible with the grill installed can be leak tested by the user. (2) Connections that are internal to the grill and therefore require disassembly should only be leak tested by a qualified gas fitter. The procedure below does not require any special expertise and can be performed by a user. If you do not feel comfortable performing the leak test, seek the help of a qualified gas fitter.

When to check for leaks

At the start of each season, or if the grill hasn’t been used for several weeks.

Every time the LPG cylinder is replaced (if applicable).

Before leak testing

Make sure that all the burners are OFF.

Do not smoke while leak testing.

Extinguish all open flames. Never leak test with an open flame.

Make a soap solution one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the accessible gas supply connection points. For LPG units, check with a full cylinder.

Note: we recommend keeping a spray bottle of soapy water handy near the grill for your convenience.

To test

1.Make sure all knobs are in the OFF position.

2.Turn the gas supply ON.

3.Check all the leak test points shown in the applicable drawing below (LPG or Natural gas supply) by applying the soap solution around each connection.

If there are no soap bubbles…

The connections are leak free. You can use the grill.

If soap bubbles appear…

Bubbles indicate a leak. If a leak is present, immediately turn off gas supply at the cylinder valve or shut-off valve, and arrange for a qualified gas fitter to inspect and tighten the gas connections. Do not use the grill until all con- nections have been checked, tightened if necessary, and verified to be leak free by a qualified gas fitter.

IMPORTANT!

Do not use the grill until all connections have been checked and do not leak.

LEAK TEST POINTS

CHECK HOSE FOR SIGNS OF ABRASIONS, CRACKS, OR LEAKS

Bottom of unit

LEAK TEST POINTS

FIG. 46 LPG Gas

FIG. 47 Nat. Gas

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Contents User guide Page Please Retain this Manual for Future Reference Message to OUR CustomersTable of Contents Important Safety Notice Safety Practices & PrecautionsSafety Practices & Precautions Flame Burner Grill PlacementSafety Practices & Precautions BGB36-BQAR Grill ModelsLocation InstallationLocating GRILL/BUILT-IN Clearances Installation Clearances to Non-Combustible Construction Clearances to Non-Combustible ConstructionInsulated Jacket Clearances to Combustible ConstructionGeneral BUILT-IN Construction Details GAS Requirements GAS HOOK-UPConnection with rigid piping Checking the GAS PressureLPG Cylinder Requirements LPG GAS Hook UPMax LPG Cylinder Restraint for BUILT-IN InstallationStep To Test Leak Testing -- Procedure for a Qualified GAS FitterBefore Testing Grill Burner Flame Height Burner AdjustmentGrill Burner AIR Adjustment LOW Flame Setting AdjustmentRadiant Assembly Installation Radiant AssemblyInstalling the Grease Shields Griddle plate to be fitted to centre burner positions only Griddle PlateThese Instructions Installer ChecklistTag location Model # and Serial # To Light Side Burners 48BQR Models only Using the GrillLighting Instructions Burner GrillingGrill DIRECT/INDIRECT Cooking NotesDUAL-SIDED Grates Grilling HintsShaped Grate Radius Grate ROD Using the RotisserieMeat Preparation PreparationRecommended Working AreaManual Lighting To Light the Rotisserie Burner Before CookingCooking on Rotisserie Recommended Maintenance Schedule Care and MaintenanceGeneral Advice Leak Testing Procedure for the User Grill Grates Battery ReplacementRegulator and Hose Replacement Heat Shields Ceramic RodsDrip PAN Grease TrayCare and Maintenance Side Burner Ignitors To Remove the Grill Burners for CleaningStainless Steel To Replace the Grill Burners After Cleaning Grill Burner CleaningInjector Cleaning Side Burners BGB48 BQR Model Side Burner Grates BGB48 BQR ModelLOW Heat with Knob in HI/SEAR Position TroubleshootingBefore Calling for Service Grill WON’T Light When the Ignition Button is PushedWrite to US ServiceContact US Through OUR Local Website Call US TOLL-FREE, 24/7Page Warranty Page NZ AU