MAINTENANCE |
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BURNER TUBES CLEANING OR REPLACEMENT |
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You will need: Phillips screwdriver and flathead screwdriver.. |
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A) Your Weber® gas barbecue must be OFF and cool.. |
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B) Turn gas OFF at source.. |
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C) Remove cookbox components - warming rack, grates and Flavorizer® bars.. | 3 |
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Control Panel Removal |
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To remove control panel: |
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A) Take off the burner control knobs (1).. |
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B) Remove screw and washer from back of control panel with a Phillips screwdriver (2).. |
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C) Remove machine screw from lower left and right side of control panel with a Phillips |
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screwdriver (3).. |
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D) Tilt the back edge of the control panel up.. Carefully lift control panel up and away |
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from frame (4).. |
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E) Disconnect the igniter wires from the ignition module (5).. | 4 |
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Burner Tube Removal |
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To remove burner tube(s): |
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A) Remove the two nuts (6) that hold the manifold support bracket to the cookbox.. Pull |
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the manifold and valve assembly towards you, at the same time lift the manifold |
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assembly up to release the manifold brackets from the frame assembly (7).. |
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B) Slide the burner assembly out from under the guide screw and washer (8) in the |
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corners of the cookbox.. |
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C) Lift and twist the burner assembly slightly, to separate the crossover tube (9) from |
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the burners.. Remove the burners from the cookbox.. |
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Burner Tube Cleaning |
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To clean the burner tube(s): |
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A) Look inside each burner with a flashlight (10).. |
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B) Clean the inside of the burners with a wire (11) (a |
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work).. |
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C) Check and clean the air shutter opening at the ends of the burners.. Check and |
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clean the valve orifices at the base of the valves.. Use a steel bristle brush to clean |
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outside of burners (12).. This is to make sure all the burner ports are fully open..
m CAUTION: Do not enlarge the burner ports when cleaning.
Burner Tube Reinstallation
A)To reinstall the burner tubes, reverse steps for “Removing Control Panel” and “Burner Tube Removal” as previously described..
mCAUTION: The burner openings (13) must be positioned properly over the valve orifices (14).
Check proper assembly before fastening manifold in place..
mWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (Refer to “CHECK FOR GAS LEAKS”)
mWARNING: Make sure that all parts are assembled and hardware is fully tightened before operating the grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property. ◆
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www.weber.com® 19